notes/EN61508.md

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EN 61508 — Functional Safety of E/E/PE Systems

Overview

EN 61508 is the generic functional safety standard for Electrical / Electronic / Programmable Electronic (E/E/PE) systems.

It provides a framework to ensure systems reduce risk to an acceptable level.


Core Idea

Risk is defined as:

Risk = Frequency × Consequence

Safety functions reduce this risk.


Key Concepts

Safety Function

A function that:

  • Detects hazardous conditions
  • Takes action to prevent harm

Safety Integrity Level (SIL)

SIL Meaning
SIL 1 Low risk reduction
SIL 2 Moderate
SIL 3 High
SIL 4 Very high

Probability of Failure

Low Demand Mode (PFDavg)

SIL Range
SIL 1 1e-2 to 1e-1
SIL 2 1e-3 to 1e-2
SIL 3 1e-4 to 1e-3
SIL 4 1e-5 to 1e-4

High/Continuous Mode (PFH)

SIL Failures/hour
SIL 1 1e-6 to 1e-5
SIL 2 1e-7 to 1e-6
SIL 3 1e-8 to 1e-7
SIL 4 1e-9 to 1e-8
PFD_PFH_when_to_use

PFD_and_PFH]


Safety Lifecycle

  1. Hazard analysis
  2. Safety requirements
  3. System design
  4. Hardware design
  5. Software design
  6. Verification & validation
  7. Operation & maintenance
  8. Decommissioning

Hardware Reliability

  • FIT = 1e-9 failures/hour
  • PFH = Probability of dangerous failure/hour
  • PFDavg = Probability of failure on demand

Failure Types

Random Failures

Handled statistically (FIT, PFH)

Systematic Failures

Handled by process, reviews, and discipline


Techniques

  • Redundancy (1oo2, 2oo3)
  • Diagnostics
  • Diversity
  • Formal methods (high SIL)

Standard Structure

  1. General
  2. Hardware
  3. Software
  4. Definitions
    57. Guidelines

  • EN 61511 (Process)
  • EN 62061 (Machinery)
  • ISO 26262 (Automotive)
  • EN 298 (Burners)

Key Takeaways

  • Focus on risk reduction
  • SIL is a target, not a feature
  • Process matters as much as maths
  • Lifecycle coverage is essential

One-Line Summary

EN 61508 ensures safety systems reduce risk using quantified reliability and disciplined engineering processes.