pt100 vrange diagram

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Robin 2010-02-16 08:49:33 +00:00
parent 17ee879416
commit 1627d57061
3 changed files with 44 additions and 12 deletions

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@ -40,6 +40,25 @@ current resistance of the platinum wire sensor. The resistance
of this is directly related to temperature, and may be determined by
look-up tables or a suitable polynomial expression.
\begin{figure}[h]
\centering
\includegraphics[width=150pt,bb=0 0 273 483,keepaspectratio=true]{./pt100/vrange.jpg}
% pt100.jpg: 714x180 pixel, 72dpi, 25.19x6.35 cm, bb=0 0 714 180
\caption{PT100 expected voltage ranges}
\label{fig:pt100vrange}
\end{figure}
The voltage ranges we expect from from this three stage potential divider
are shown in figure \ref{fig:pt100vrange}. Note that there is
an expected range for each reading for a given temperature span.
Note that the low reading goes down as temperature increases, and the higher reading goes up.
For this reason the low reading will be reffered to as {\em sense-}
and the higher as {\em sense+}.
\subsection{Accuracy despite variable resistance in cables}
For electronic and accuracy reasons the four wire circiut is used
@ -74,6 +93,8 @@ The worst case for this type of
analysis would be a fault that we cannot detect.
Where this occurs a circuit re-design is probably the only sensible course of action.
\subsection{Single Fault FMEA Analysis of PT100 Four wire circuit}
\label{fmea}
@ -86,6 +107,16 @@ For the purpose of his analyis;
$R_{1}$ is the \ohms{2k2} from 5V to the thermistor,
$R_p$ is the PT100 thermistor and $R_{2}$ connects the thermistor to ground.
We can define the terms `High Fault' and `Low Fault' here, with reference to figure
\ref{fig:pt100vrange}. Should we get a reading outside the safe green zone
in the diagram we can consider this a fault.
Should the reading be above its expected range this is a `High Fault'
and if below a `Low Fault'.
The Table \ref{ptfmea} plays through the scenarios of each of the resistors failing
in both SHORT and OPEN failure modes, and predicts an error condition in the readings.
The range 0\oc to 300\oc will be analysed using potential divider equations to
to the out of range voltage limits in section \ref{ptbounds}.
\begin{table}[ht]
\caption{PT100 FMEA Single Faults} % title of Table
\centering % used for centering table
@ -96,14 +127,14 @@ $R_p$ is the PT100 thermistor and $R_{2}$ connects the thermistor to ground.
% R & wire & res + & res - & description
\hline
\hline
$R_1$ SHORT & High & - & Value Out of Range Value \\ \hline
$R_1$ OPEN & Low & Low & Both values out of range \\ \hline
$R_1$ SHORT & High Fault & - & Value Out of Range Value \\ \hline
$R_1$ OPEN & Low Fault & Low Fault & Both values out of range \\ \hline
\hline
$R_p$ SHORT & Low & High & Both values out of range \\ \hline
$R_p$ OPEN & High & Low & Both values out of range \\ \hline
$R_p$ SHORT & Low Fault & High Fault & Both values out of range \\ \hline
$R_p$ OPEN & High Fault & Low Fault & Both values out of range \\ \hline
\hline
$R_2$ SHORT & - & Low & Value Out of Range Value \\
$R_2$ OPEN & High & High & Both values out of range \\ \hline
$R_2$ SHORT & - & Low Fault & Value Out of Range Value \\
$R_2$ OPEN & High Fault & High Fault & Both values out of range \\ \hline
\hline
\end{tabular}
\label{ptfmea}
@ -126,7 +157,8 @@ resistors in this circuit has failed.
\label{pt100temp}
PT100 resistors are designed to
have a resistance of ohms{100} at 0 \oc \cite{eurothermtables}.
A suitable `wider than to be expected range' was considered to be {-100\oc} to {300\oc}.
A suitable `wider than to be expected range' was considered to be {0\oc} to {300\oc}
for a given application.
According to the Eurotherm PT100
tables \cite{eurothermtables}, this corresponded to the resistances \ohms{60.28}
and \ohms{212.02} respectively. From this the potential divider circuit can be
@ -154,10 +186,10 @@ $$ lowreading = 2^{12}.\frac{2k2}{2k2+2k2+pt100} $$
\textbf{Temperature} & \textbf{PT100 resistance} &
\textbf{Lower} & \textbf{Higher} & \textbf{Description} \\
\hline
{-100 \oc} & {\ohms{68.28}} & 2.46V & 2.53V & Boundary of \\
& & 2017\adctw & 2079\adctw & out of range LOW \\ \hline
{0 \oc} & {\ohms{100}} & 2.44V & 2.56V & Mid Range \\
& & 2002\adctw & 2094\adctw & \\ \hline
% {-100 \oc} & {\ohms{68.28}} & 2.46V & 2.53V & Boundary of \\
% & & 2017\adctw & 2079\adctw & out of range LOW \\ \hline
{0 \oc} & {\ohms{100}} & 2.44V & 2.56V & Boundary of \\
& & 2002\adctw & 2094\adctw & out of range LOW \\ \hline
{+300 \oc} & {\ohms{212.02}} & 2.38V & 2.62V & Boundary of \\
& & 1954\adctw & 2142\adctw & out of range HIGH \\ \hline
\hline
@ -176,7 +208,7 @@ we would get from the resistor failures to prove that they are
`out of range'. There are six cases and each will be examined in turn.
\subsubsection{ Voltages $R_1$ SHORT }
With pt100 at -100\oc
With pt100 at 0\oc
$$ highreading = 5V $$
Since the highreading or sense+ is directly connected to the 5V rail,
both temperature readings will be 5V..

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