pt100 vrange diagram
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@ -40,6 +40,25 @@ current resistance of the platinum wire sensor. The resistance
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of this is directly related to temperature, and may be determined by
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of this is directly related to temperature, and may be determined by
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look-up tables or a suitable polynomial expression.
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look-up tables or a suitable polynomial expression.
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\begin{figure}[h]
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\centering
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\includegraphics[width=150pt,bb=0 0 273 483,keepaspectratio=true]{./pt100/vrange.jpg}
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% pt100.jpg: 714x180 pixel, 72dpi, 25.19x6.35 cm, bb=0 0 714 180
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\caption{PT100 expected voltage ranges}
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\label{fig:pt100vrange}
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\end{figure}
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The voltage ranges we expect from from this three stage potential divider
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are shown in figure \ref{fig:pt100vrange}. Note that there is
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an expected range for each reading for a given temperature span.
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Note that the low reading goes down as temperature increases, and the higher reading goes up.
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For this reason the low reading will be reffered to as {\em sense-}
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and the higher as {\em sense+}.
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\subsection{Accuracy despite variable resistance in cables}
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\subsection{Accuracy despite variable resistance in cables}
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For electronic and accuracy reasons the four wire circiut is used
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For electronic and accuracy reasons the four wire circiut is used
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@ -74,6 +93,8 @@ The worst case for this type of
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analysis would be a fault that we cannot detect.
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analysis would be a fault that we cannot detect.
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Where this occurs a circuit re-design is probably the only sensible course of action.
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Where this occurs a circuit re-design is probably the only sensible course of action.
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\subsection{Single Fault FMEA Analysis of PT100 Four wire circuit}
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\subsection{Single Fault FMEA Analysis of PT100 Four wire circuit}
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\label{fmea}
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\label{fmea}
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@ -86,6 +107,16 @@ For the purpose of his analyis;
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$R_{1}$ is the \ohms{2k2} from 5V to the thermistor,
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$R_{1}$ is the \ohms{2k2} from 5V to the thermistor,
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$R_p$ is the PT100 thermistor and $R_{2}$ connects the thermistor to ground.
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$R_p$ is the PT100 thermistor and $R_{2}$ connects the thermistor to ground.
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We can define the terms `High Fault' and `Low Fault' here, with reference to figure
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\ref{fig:pt100vrange}. Should we get a reading outside the safe green zone
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in the diagram we can consider this a fault.
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Should the reading be above its expected range this is a `High Fault'
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and if below a `Low Fault'.
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The Table \ref{ptfmea} plays through the scenarios of each of the resistors failing
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in both SHORT and OPEN failure modes, and predicts an error condition in the readings.
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The range 0\oc to 300\oc will be analysed using potential divider equations to
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to the out of range voltage limits in section \ref{ptbounds}.
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\begin{table}[ht]
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\begin{table}[ht]
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\caption{PT100 FMEA Single Faults} % title of Table
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\caption{PT100 FMEA Single Faults} % title of Table
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\centering % used for centering table
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\centering % used for centering table
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@ -96,14 +127,14 @@ $R_p$ is the PT100 thermistor and $R_{2}$ connects the thermistor to ground.
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% R & wire & res + & res - & description
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% R & wire & res + & res - & description
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\hline
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\hline
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\hline
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\hline
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$R_1$ SHORT & High & - & Value Out of Range Value \\ \hline
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$R_1$ SHORT & High Fault & - & Value Out of Range Value \\ \hline
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$R_1$ OPEN & Low & Low & Both values out of range \\ \hline
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$R_1$ OPEN & Low Fault & Low Fault & Both values out of range \\ \hline
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\hline
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\hline
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$R_p$ SHORT & Low & High & Both values out of range \\ \hline
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$R_p$ SHORT & Low Fault & High Fault & Both values out of range \\ \hline
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$R_p$ OPEN & High & Low & Both values out of range \\ \hline
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$R_p$ OPEN & High Fault & Low Fault & Both values out of range \\ \hline
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\hline
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\hline
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$R_2$ SHORT & - & Low & Value Out of Range Value \\
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$R_2$ SHORT & - & Low Fault & Value Out of Range Value \\
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$R_2$ OPEN & High & High & Both values out of range \\ \hline
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$R_2$ OPEN & High Fault & High Fault & Both values out of range \\ \hline
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\hline
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\hline
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\end{tabular}
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\end{tabular}
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\label{ptfmea}
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\label{ptfmea}
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@ -126,7 +157,8 @@ resistors in this circuit has failed.
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\label{pt100temp}
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\label{pt100temp}
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PT100 resistors are designed to
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PT100 resistors are designed to
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have a resistance of ohms{100} at 0 \oc \cite{eurothermtables}.
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have a resistance of ohms{100} at 0 \oc \cite{eurothermtables}.
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A suitable `wider than to be expected range' was considered to be {-100\oc} to {300\oc}.
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A suitable `wider than to be expected range' was considered to be {0\oc} to {300\oc}
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for a given application.
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According to the Eurotherm PT100
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According to the Eurotherm PT100
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tables \cite{eurothermtables}, this corresponded to the resistances \ohms{60.28}
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tables \cite{eurothermtables}, this corresponded to the resistances \ohms{60.28}
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and \ohms{212.02} respectively. From this the potential divider circuit can be
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and \ohms{212.02} respectively. From this the potential divider circuit can be
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@ -154,10 +186,10 @@ $$ lowreading = 2^{12}.\frac{2k2}{2k2+2k2+pt100} $$
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\textbf{Temperature} & \textbf{PT100 resistance} &
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\textbf{Temperature} & \textbf{PT100 resistance} &
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\textbf{Lower} & \textbf{Higher} & \textbf{Description} \\
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\textbf{Lower} & \textbf{Higher} & \textbf{Description} \\
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\hline
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\hline
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{-100 \oc} & {\ohms{68.28}} & 2.46V & 2.53V & Boundary of \\
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% {-100 \oc} & {\ohms{68.28}} & 2.46V & 2.53V & Boundary of \\
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& & 2017\adctw & 2079\adctw & out of range LOW \\ \hline
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% & & 2017\adctw & 2079\adctw & out of range LOW \\ \hline
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{0 \oc} & {\ohms{100}} & 2.44V & 2.56V & Mid Range \\
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{0 \oc} & {\ohms{100}} & 2.44V & 2.56V & Boundary of \\
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& & 2002\adctw & 2094\adctw & \\ \hline
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& & 2002\adctw & 2094\adctw & out of range LOW \\ \hline
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{+300 \oc} & {\ohms{212.02}} & 2.38V & 2.62V & Boundary of \\
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{+300 \oc} & {\ohms{212.02}} & 2.38V & 2.62V & Boundary of \\
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& & 1954\adctw & 2142\adctw & out of range HIGH \\ \hline
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& & 1954\adctw & 2142\adctw & out of range HIGH \\ \hline
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\hline
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\hline
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@ -176,7 +208,7 @@ we would get from the resistor failures to prove that they are
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`out of range'. There are six cases and each will be examined in turn.
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`out of range'. There are six cases and each will be examined in turn.
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\subsubsection{ Voltages $R_1$ SHORT }
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\subsubsection{ Voltages $R_1$ SHORT }
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With pt100 at -100\oc
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With pt100 at 0\oc
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$$ highreading = 5V $$
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$$ highreading = 5V $$
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Since the highreading or sense+ is directly connected to the 5V rail,
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Since the highreading or sense+ is directly connected to the 5V rail,
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both temperature readings will be 5V..
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both temperature readings will be 5V..
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pt100/vrange.dia
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pt100/vrange.dia
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pt100/vrange.jpg
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pt100/vrange.jpg
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