720 lines
31 KiB
TeX
720 lines
31 KiB
TeX
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\ifthenelse {\boolean{paper}}
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{
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\begin{abstract}
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In failure mode analysis, it is essential to
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know the failure modes of the sub-systems and components used.
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This paper outlines a technique for determining the failure modes of a sub-system given
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its components.
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This chapter describes a process for taking a functional group of components, applying FMEA analysis and then determining how that functional group can fail.
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With this information, we can treat the functional group
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as a component in its own right.
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This new component is a derived component.
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For a top down technique this would correspond to a low~level sub-system.
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%The technique uses a graphical notation, based on Euler\cite{eulerviz} and Constraint diagrams\cite{constraint} to model failure modes and failure mode common symptom collection. The technique is designed for making building blocks for a hierarchical fault model.
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Once the failure modes have been determined for a sub-system/derived~component,
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this derived component can be combined with others to form functional groups
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to model
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higher level sub-systems/derived~components.
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In this way a hierarchy to represent the fault behaviour
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of a system can be built from the bottom~up. This process can continue
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until there is a complete hierarchy representing the failure mode
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behaviour of the entire system under analysis.
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%FMMD hierarchy
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Using the FMMD technique the hierarchy is built from the bottom up to ensure complete failure mode coverage.
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Because the process is bottom-up, syntax checking and tracking can ensure that
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no component failure mode can be overlooked.
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Once a hierarchy is in place it can be converted into a fault data model.
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%
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From the fault data model, automatic generation
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of FTA\cite{nasafta} (Fault Tree Analysis) and mimimal cuts sets\cite{nucfta} are possible.
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Also statistical reliability/probability of failure~on~demand\cite{en61508} and MTTF (Mean Time to Failure) calculations can be produced
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automatically, where component failure mode statistics are available\cite{mil1991}.
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%
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This paper focuses on the process of building the blocks, that are key to creating an FMMD hierarchy.
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\end{abstract}
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}
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{}
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%\clearpage
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\section{Introduction}
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\subsection{Top Down or natural trouble shooting}
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It is interesting here to look at the `natural' trouble shooting process.
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Fault finding is intinctively performed from the top-down.
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A faulty piece of equipment is examined and will have a
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symptom or specific fault. The suspected area or sub-system within the
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equipment will next be looked into.
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The trouble shooter will look for behaviour that is unusual or incorrect
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to determine the next area or sub~system to look into, each time
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moving to a more detailed lower level.
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Specific measurements
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and checks will be made, and finally a component or a low level sub-system
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will be found to be faulty.
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A natural fault finding process is thus top~down.
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\subsection{FMMD - Bottom~up Analysis}
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The FMMD technique does not follow the `natural fault finding' or top down approach,
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it instead works from the bottom up.
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Starting with a collection of base~components that form
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a simple functional group, the effect of all component error modes are
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examined, as to their effect on the functional group.
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The effects on the functional group can then be collected as common symptoms,
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and now we may treat the functional group as a component as it has a known set of failure modes.
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By reusing the `components' derived from functional~groups an entire
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hierarichal failure mode mode of the system can be built.
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By working from the bottom up, we can trace all possible sources
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that could cause a particular mode of equipment failure.
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This means that at the design stage of a product all component failure
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modes must be considered. The aim here is for complete failure mode coverage.
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This also means that we can obtain statistical estimates based on the known reliabilities
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of the components.
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%It also means that every component failure mode must at the very least be considered.
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\subsection{Static Analysis}
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In the field of safety critical engineering; to comply with
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European Law a product must be certified under the approriate `EN' standard.
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Typically environmental stress, EMC, electrical stressing, endurance tests,
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software~inspections and project~management quality reviews are applied\cite{sccs}.
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Static testing is also applied. This is theoretical analysis of the design of the product from the safety
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perspective.
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Three main techniques are currently used,
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Statistical failure models, FMEA (Failure mode Effects Analysis) and FTA (Fault Tree Analysis).
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The technique outlined here aims to provide a mathematical frame work
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to assist in the production of these three results of static analysis.
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From the model created by the FMMD technique, the three above failure mode
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descriptions can be derived.
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{
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The aims are
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\begin{itemize}
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\item To automate the process where possible
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\item To apply a documented trail for each analysis phase (determination of functional groups, and analysis of component failure modes on those groups)
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\item To use a modular approach so that analysed sub-systems can be re-used
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\item Automatically ensure no failure mode is unhandled
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\item To produce a data model from which FTA, FMEA and statistical failure models may be obtained automatically
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\end{itemize}
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}
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\subsection{Systems, functional groups, sub-systems and failure modes}
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It is helpful here to define some terms, `system', `functional~group', `component', `base~component' and `derived~component/sub-system'.
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These are listed in table~\ref{tab:symexdef}.
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A System, is really any coherent entity that would be sold as a product. % safety critical product.
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A sub-system is a system that is part of some larger system.
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For instance a stereo amplifier separate is a sub-system. The
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whole Sound System, consists perhaps of the following `sub-systems':
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CD-player, tuner, amplifier~separate, loudspeakers and ipod~interface.
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%Thinking like this is a top~down analysis approach
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%and is the way in which FTA\cite{nucfta} analyses a System
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%and breaks it down.
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A sub-system will be composed of components, which
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may themselves be sub-systems. However each `component'
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will have a fault/failure behaviour and it should
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always be possible to obtain a set of failure modes
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for each `component'. In FMMD terms a sub-system is a derived component.
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If we look at the sound system example,
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the CD~player could fail in several distinct ways,
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and this couldbe due to a large number of
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component failure modes.
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%no matter what has happened to it or has gone wrong inside it.
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Using the reasoning that working from the bottom up forces the consideration of all possible
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component failures (which can be missed in a top~down approach)
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we are presented with a problem. Which initial collections of base components should we choose ?
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For instance in the CD~player example; to start at the bottom; we are presented with
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a massive list of base~components, resistors, motors, user~switches, laser~diodes, all sorts !
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Clearly, working from the bottom~up, we need to pick small
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collections of components that work together in some way.
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These are termed `functional~groups'. For instance the circuitry that powers the laser diode
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to illuminate the CD might contain a handful of components, and as such would make a good candidate
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to be one of the base level functional~groups.
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In choosing the lowest level (base component) sub-systems we would look
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for the smallest `functional~groups' of components within a system.
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We can define a functional~group as a set of components that interact
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to perform a specific function.
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When we have analysed the fault behaviour of a functional group, we can treat it as a `black box'.
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We can now call our functional~group a sub-system or a derived~component.
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The goal here is to know how it will behave under fault conditions !
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%Imagine buying one such `sub~system' from a very honest vendor.
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%One of those sir, yes but be warned it may fail in these distinct ways, here
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%in the honest data sheet the set of failure modes is listed!
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%This type of thinking is starting to become more commonplace in product literature, with the emergence
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%of reliability safety standards such as IOC1508\cite{sccs},EN61508\cite{en61508}.
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%FIT (Failure in Time - expected number of failures per billion hours of operation) values
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%are published for some micro-controllers. A micro~controller
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%is a complex sub-system in its self and could be considered a `black~box' with a given reliability.
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%\footnote{Microchip sources give an FIT of 4 for their PIC18 series micro~controllers\cite{microchip}, The DOD
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%1991 reliability manual\cite{mil1991} applies a FIT of 100 for this generic type of component}
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Electrical components have detailed datasheets associated with them. A useful extension of this could
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be failure modes of the component, with environmental factors and MTTF statistics.
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Currently this sort of failure mode information is generally only available for generic component types\cite{mil1991}.
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%At higher levels of analysis, functional~groups are pre-analysed sub-systems that interact to
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%erform a given function.
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%\vspace{0.3cm}
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\begin{table}[h]
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\center
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\begin{tabular}{||l|l||} \hline \hline
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{\em Definition } & {\em Description} \\ \hline
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System & A product designed to \\
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& work as a coherent entity \\ \hline
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Sub-system & A part of a system, \\
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-or- derived component & sub-systems may contain sub-systems. \\
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& derived~components may by derived \\
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& from derived components \\ \hline
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Failure mode & A way in which a System, \\
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& Sub-system or component can fail \\ \hline
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Functional Group & A collection of sub-systems and/or \\
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& components that interact to \\
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& perform a specific function \\ \hline
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Base Component & Any bought in component, which \\
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& hopefully has a known set of failure modes \\ \hline
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\hline
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\end{tabular}
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\caption{Symptom Extraction Definitions}
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\label{tab:symexdef}
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\end{table}
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%\vspace{0.3cm}
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\section{The Symptom abstraction Process}
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% TO DO: separate these two:
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\paragraph{Symptom Extraction Described}
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The objective of `symptom abstraction' is to analyse the functional~group and find
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how it can fail
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when specified components within it fail.
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Once we know how functional~group can fail, we can treat it as a component or sub-system
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with its own set of failure modes.
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\paragraph{FMEA applied to the Functional Group}
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As the functional~group is a set of components, the failure~modes
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that we have to consider are all the failure modes of its components.
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Each failure mode (or combination of) investigated is termed a `test case'.
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Each `test case' is analysed.
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%
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The component failure modes in each test case
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are examined with respect to their effect on the functional~group.
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%
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The aim of this analysis is to find out how the functional~group reacts
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to each of the test case conditions.
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The goal of the process is to produce a set of failure modes from the perspective of the functional~group.
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\paragraph{Symptom Identification}
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When all `test~cases' have been analysed, a second phase is applied.
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%
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This looks at the results of the `test~cases' as symptoms
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of the sub-system.
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Single component failures (or combinations) within the functional~group may cause unique symptoms.
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However, many failures, when looked at from the perspective of the functional group, will have the same symptoms.
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These can be collected as `common symptoms'.
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To go back to the CD~player example, a failed
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output stage, and a failed internal audio amplifier,
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will both cause the same failure; $no\_sound$ !
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\paragraph{Collection of Symptoms}
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The common symptoms of failure and lone~component failure~modes are identified and collected.
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We can now consider the functional~group as a component and the common symptoms as its failure modes.
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Note that here because the process is bottom up, we can ensure that all failure modes
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associated with a functional~group have been handled.
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Were failure~modes missed, any failure mode model could be dangerously incomplete.
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It is possible here for an automated system to flag unhandled failure modes.
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\ref{requirement at the start}
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\section{The Process : To analyse a base level Derived~Component/sub-system}
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To sumarise:
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\begin{itemize}
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\item Determine a minimal functional group
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\item Obtain the list of components in the functional group
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\item Collect the failure modes for each component
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% \item Draw these as contours on a diagram
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% \item Where si,ultaneous failures are examined use overlapping contours
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% \item For each region on the diagram, make a test case
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\item Examine each failure mode of all the components in the functional~group, and determine their effects on the failure~mode behaviour of the functional group
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\item Collect common symptoms. Imagine you are handed this functional group as a `black box', a `sub-system' to use.
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Determine which test cases produce the same fault symptoms {\em from the perspective of the functional~group}.% Join common symptoms with lines connecting them (sometimes termed a `spider').
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\item The lone test cases and the common~symptoms are now the fault mode behaviour of the sub-system/derived~component.
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\item A new `derived component' can now be created where each common~symptom, or lone test case is a failure~mode of this new component.
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\end{itemize}
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\section{A general derived Component/Sub-System example}
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Consider a functional group $FG$ with components $C_1$, $C_2$ and $C_3$.
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$$ FG = \{ C_1 , C_2 , C_3 \} $$
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Each component has a set of related fault modes (i.e. ways in which it can fail to operate correctly).
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Let us define the following failure modes for each component, defining a function $FM()$
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that is passed a component and returns the set of failure modes associated with it
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\footnote{Base component failure modes are defined, often with
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statistics and evironmental factors in a variety of sources. \cite{mil1991}
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}.
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To re-cap from the definitions chapter \ref{chap:definitions}.
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Let the set of all possible components be $\mathcal{C}$
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and let the set of all possible failure modes be $\mathcal{F}$.
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We can define a function $FM$
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\begin{equation}
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FM : \mathcal{C} \mapsto \mathcal{P}\mathcal{F}
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\end{equation}
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defined by (where $C$ is a component and $F$ is a set of failure modes):
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$$ FM ( C ) = F $$
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%\\
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And for this example:
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$$ FM(C_1) = \{ a_1, a_2, a_3 \} $$
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$$ FM(C_2) = \{ b_1, b_2 \} $$
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$$ FM(C_3) = \{ c_1, c_2 \} $$
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\paragraph{Finding all failure modes within the functional group}
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For FMMD failure mode analysis, we need to consider the failure modes
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from all the components in the functional group as a flat set.
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This can be found by applying function $FM$ to all the components
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in the functional~group and taking the union of them thus:
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$$ FunctionalGroupAllFailureModes = \bigcup_{j \in \{1...n\}} FM(C_j) $$
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We can actually overload the notation for the function FM
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and define it for the set components within a functional group $FG$ (i.e. where $FG \subset \mathcal{C} $) thus:
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\begin{equation}
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FM : FG \mapsto \mathcal{F}
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\end{equation}
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Applied to the functional~group $FG$ in the example above:
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\begin{equation}
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FM(FG) = \{a_1, a_2, a_3, b_1, b_2, c_1, c_2 \}
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\end{equation}
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This can be seen as all the failure modes that can affect the failure mode group $FG$.
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\subsection{Analysis of the functional group failure modes}
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For this example we shall consider single failure modes.
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%For each of the failure modes from $FM(FG)$ we shall
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%create a test case ($fgfm_i$). Next each test case is examined/analysed
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%and its effect on the functional group determined.
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\par
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%\vspace{0.3cm}
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\begin{table}[h]
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\begin{tabular}{||c|c|c|c||} \hline \hline
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{\em Component Failure Mode } & {\em test case} & {\em Functional Group} & {\em Functional Group} \\
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{\em } & {\em } & {\em failure mode} & {\em Symptom} \\ \hline
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%
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$a\_1$ & $fs\_1$ & $fgfm_{1}$ & SP2 \\ \hline
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$a\_2$ & $fs\_2$ & $fgfm_{2}$ & SP1 \\ \hline
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$a\_3$ & $fs\_3$ & $fgfm_{3}$ & SP2\\ \hline
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$b\_1$ & $fs\_4$ & $fgfm_{4}$ & SP1 \\ \hline
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$b\_2$ & $fs\_5$ & $fgfm_{5}$ & SP1 \\ \hline
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$c\_1$ & $fs\_6$ & $fgfm_{6}$ & \\ \hline
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$c\_2$ & $fs\_7$ & $fgfm_{7}$ & SP2\\ \hline
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%
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\hline
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\end{tabular}
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\caption{Component to functional group to failure symptoms example}
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\label{tab:fexsymptoms}
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\end{table}
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%\vspace{0.3cm}
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Table~\ref{tab:fexsymptoms} shows the analysis process.
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As we are only looking at single fault possibilities for this example each failure mode
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is represented by a test~case.
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The Component failure modes become test cases\footnote{The test case stage is necessary because for more complex analysis we have to consider the effects of combinations of component failure modes}.
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The test cases are analysed w.r.t. the functional~group.
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These become functional~group~failure~modes ($fgfm$'s).
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The functional~group~failure~modes are how the functional group fails for the test~case, rather than how the components failed.
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For the sake of example, let us consider the fault symptoms of $\{fgfm_2, fgfm_4, fgfm_5\}$ to be
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identical from the perspective of the functional~group.
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That is to say, the way in which functional~group fails if $fgfm_2$, $fgfm_4$ or $fgfm_5$ % failure modes
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occur, is going to be the same.
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For example, in our CD player example, this could mean the common symptom `no\_sound'.
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No matter which component failure modes, or combinations thereof cause the problem,
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the failure symptom is the same.
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It may be of interest to the manufacturers and designers of the CD player why it failed, but
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as far as we the users are concerned, it has only one symptom,
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`no\_sound'!
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We can thus group these component failure modes into a common symptom, $SP1$, thus
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$ SP1 = \{fgfm_2, fgfm_4, fgfm_5\}$.
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% These can then be joined to form a spider.
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Likewise
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let $SP2 = \{fgfm_1, fgfm_3, fgfm_7\}$ be an identical failure mode {\em from the perspective of the functional~group}.
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Let $\{fgfm_6\}$ be a distinct failure mode {\em from the perspective of the functional~group i.e. it cannot be grouped as a common symptom}.
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We have now in $SP1$, $SP2$ and $fgfm_6$ as the three ways in which this functional~group can fail.
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In other words we have derived failure modes for this functional~group.
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We can place these in a set of symptoms, $SP$.
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%
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$$ SP = \{ SP1, SP2, fgfm_6 \} $$
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%
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%
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These three symptoms can be considered the set of failure modes for the functional~group, and
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we can treat it as though it were a {\em black box}
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or a {\em component} to be used in higher level designs.
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%
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The next stage of the process could be applied automatically.
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Each common symptom becomes a failure mode of
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a newly created derived component. Let $DC$ be the newly derived component.
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This is assigned the failure modes that were derived from the functional~group.
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We can thus apply the function $FM$ on this newly derived component thus:
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$$ FM(DC) = \{ SP1, SP2, fgfm_6 \} $$
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Note that $fgfm_6$, while %being a failure mode has
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not being grouped as a common symptom
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has \textbf{not dissappeared from the analysis process}.
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Were the designer to have overlooked this test case, it would appear in the derived component.
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This is rather like a child not eating his lunch and being served it cold for dinner\footnote{Although I was only ever threatened with a cold dinner once, my advice to all nine year olds faced with this dilemma, it is best to throw the brussel sprouts out of the dining~room window while the adults are not watching!}!
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The process must not allow failure modes to be ignored or forgotten (see project aims in section \ref{requirements}).
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\subsection{Defining the analysis process as a function}
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It is useful to define this analysis process as a function.
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Defining the function `$\bowtie$' to represent the {\em symptom abstraction} process, we may now
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write
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$$
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\bowtie : SubSystemComponentFaultModes \mapsto DerivedComponent
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$$
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%
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%\begin{equation}
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% \bowtie(FG_{cfm}) = DC
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%\end{equation}
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%
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%or applying the function $FM$ to obtain the $FG_{cfm}$ set
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%
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Where DC is a derived component, and FG is a functional group:
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\begin{equation}
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\bowtie(FM(FG)) = DC
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\end{equation}
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%The $SS_{fm}$ set of fault modes can be represented as a diagram with each fault~mode of $SS$ being a contour.
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%The derivation of $SS_{fm}$ is represented graphically using the `$\bowtie$' symbol, as in figure \ref{fig:gensubsys4}
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% \begin{figure}[h+]
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% \centering
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% \includegraphics[width=3in,height=3in]{./symptom_abstraction4.jpg}
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% % synmptom_abstraction.jpg: 570x601 pixel, 80dpi, 18.10x19.08 cm, bb=0 0 513 541
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% \label{fig:gensubsys3}
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% \caption{Deriving a new diagram}
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This sub-system or derived~component $DC$ , with its three error modes, can now be treated as a component (although at a higher level of abstraction)
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with known failure modes.
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This process can be repeated using derived~components to build a
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hierarchical
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fault~mode
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model.
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%\section{A Formal Algorithmic Description of `Symptom Abstraction'}
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\section{Algorithmic Description}
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The algorithm for {\em symptom extraction} is described in
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this section
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%describes the symptom abstraction process
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using set theory.
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The {\em symptom abstraction process} (given the symbol `$\bowtie$') takes a functional group $FG$
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and converts it to a derived~component/sub-system $DC$.
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%The sub-system $SS$ is a collection
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%of failure~modes of the sub-system.
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Note that
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$DC$ is a derived component at a higher level of fault analysis abstraction,
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than the functional~group it was derived from.
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However, it can still be treated
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as a component with a known set of failure modes.
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\paragraph{Enumerating abstraction levels}
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If $DC$ were to be included in a functional~group,
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that functional~group must be considered to be at a higher level of
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abstraction than a base level functional~group.
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%
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In fact, if the abstraction level is enumerated,
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the functional~group must take the abstraction level
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of the highest assigned to any of its components.
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%
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$DC$ can be used as a system building block at a higher
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level of fault abstraction. Because the derived components
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merge to form functional groups, a converging hierarchy is
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naturally formed with the abstraction level increasing with each tier.
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The algorithm, representing the function $\bowtie$, has been broken down into five stages, each following on from the other.
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These are described using the Algorithm environment in the next section \ref{algorithms}.
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By defining the process and describing it using set theory, constraints and
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verification checks in the process can be stated formally.
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\clearpage
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\subsection{Algorithmic Description of Symptom Abstraction \\ Determine Failure Modes to examine}
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%%
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%% Algorithm 1
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%%
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\begin{algorithm}[h+]
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~\label{alg:sympabs1}
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\caption{Determine failure modes: $FG \mapsto F$} \label{alg:sympabs11}
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\begin{algorithmic}[1]
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%\REQUIRE Obtain a list of components for the System $S$ under investigation.
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%ENSURE Decomposition of $S$ into atomic components where each component $c$ has a know set of $fm$ failure modes.
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%\STATE Determine functional groups $fg_n \subset S$ of components, where n is an index number and the number of functional groups found.
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\STATE { Let $FG$ be a set of components } \COMMENT{ The functional group should be chosen to be minimally sized collections of components that perform a specific function}
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\STATE { Let $C$ represent a component}
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\ENSURE{ Each component $C \in FG $ has a known set of failure modes i.e. $FM(C) \neq \emptyset$ }
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\STATE {let $F=FM(FG)$ be a set of all failure modes to consider for the functional~group $FG$}
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%\STATE {Collect all failure modes from all the components in FG into the set $FG_{cfm}$}
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%\FORALL { $c \in FG $ }
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%\STATE { $ FM(c) \in FG_{cfm} $ } \COMMENT {Collect all failure modes from each component into the set $FM_{cfm}$}
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%\ENDFOR
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%\hline
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Algorthim \ref{alg:sympabs11} has taken a functional~group $FG$ and returned a set of failure~modes $F=FM(FG)$ where each component has a known set of failure~modes.
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The next task is to formulate `test cases'. These are the combinations of failure~modes that will be used
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in the analysis stages.
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\end{algorithmic}
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\end{algorithm}
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\clearpage
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\subsection{Algorithmic Description of Symptom Abstraction \\ Determine Test Cases}
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%%
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%% Algorithm 2
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%%
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\begin{algorithm}[h+]
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~\label{alg:sympabs2}
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\caption{Determine Test Cases: $F \mapsto TC $} \label{alg:sympabs22}
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\begin{algorithmic}[1]
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\REQUIRE {Determine the test cases to be applied}
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\STATE { All test cases are now chosen by the investigating engineer(s). Typically all single
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component failures are investigated
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with some specially selected combination faults}
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\STATE { Let $TC$ be a set of test cases }
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\STATE { Let $tc_j$ be set of component failure modes where $j$ is an index of $J$}
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\COMMENT { Each set $tc_j$ is a `test case' }
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\STATE { $ \forall j \in J | tc_j \in TC $ }
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%\STATE { $ \bigcup_{j=1...N} tc_j = \bigcup TC $ }
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%\COMMENT { All $tc_j$ test cases sets belong to $TC$ }
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%\REQUIRE { $ TC \subset \bigcup (FM_{cfm}) $ }
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%\COMMENT { $TC$ is the set of all test_cases
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% Let TC be a subset of the powerset of the failure modes $ FG_{cfm} $,
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%i.e. only failure modes present in $ FG_{cfm} $ are present in sets belonging to $ TC $}
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\COMMENT { Ensure the test cases are complete and unique }
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\FORALL { $tc_j \in TC$ }
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%\ENSURE {$ tc_j \in \bigcap FG_{cfm} $}
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\ENSURE {$ tc_j \in \mathcal{P}(F))$}
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\COMMENT { require that the test case is a member of the powerset of $F$ }
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\ENSURE { $ \forall \; j2 \; \in J ( \forall \; j1 \; \in J | tc_{j1} \neq tc_{j2} \; \wedge \; j1 \neq j2 ) $}
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\COMMENT { Test cases must be unique }
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\ENDFOR
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\STATE { let $f$ represet a component failure mode }
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\REQUIRE { That all failure modes are represented in at least one test case }
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\ENSURE { $ \forall f | (f \in F)) \wedge (f \in \bigcup TC) $ }
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\COMMENT { This corresponds to checking that at least each failure mode is considered at least once in the analysis; some european standards
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imply checking all double fault combinations\cite{en298} }
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%\hline
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Algorithm \ref{alg:sympabs22} has taken the set of failure modes $ F=FM(FG) $ and returned a set of test cases $TC$.
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The next stages is to analyse the effect of each test case on the functional group.
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\end{algorithmic}
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\end{algorithm}
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\clearpage
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\subsection{Algorithmic Description of Symptom Abstraction \\ Analyse Test Cases}
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%%
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%% Algorithm 3
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%%
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\begin{algorithm}[h+]
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~\label{alg:sympabs3}
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\caption{Analyse Test Cases: $ TC \mapsto R $} \label{alg:sympabs33}
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\begin{algorithmic}[1]
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\STATE { let r be a `test case result'}
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\STATE { Let the function $Analyse : tc \mapsto r $ } \COMMENT { This analysis is a human activity, examining the failure~modes in the test case and determining how the functional~group will fail under those conditions}
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\STATE { $ R $ is a set of test case results $r_j \in R$ where the index $j$ corresponds to $tc_j \in TC$}
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\FORALL { $tc_j \in TC$ }
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\STATE { $ rc_j = Analyse(tc_j) $} \COMMENT {this is Fault Mode Effects Analysis (FMEA) applied in the context of the functional group}
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\STATE { $ rc_j \in R $ }
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\ENDFOR
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%\hline
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Algorithm \ref{alg:sympabs33} has built the set $R$, the sub-system/functional group results for each test case.
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\end{algorithmic}
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\end{algorithm}
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\clearpage
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\subsection{Algorithmic Description of Symptom Abstraction \\ Find Common Symptoms}
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%%
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%% Algorithm 4
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%%
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\begin{algorithm}[h+]
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~\label{alg:sympabs4}
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\caption{Find Common Symptoms: $ R \mapsto SP $} \label{alg:sympabs44}
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\begin{algorithmic}[1]
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%\REQUIRE {All failure modes for the components in $fm_i = FM(fg_i)$}
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\STATE {Let $sp_l$ be a set of `test cases results' where $l$ is an index set $L$}
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\STATE {Let $SP$ be a set whose members are sets $sp_l$}
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\COMMENT{ $SP$ is the set of `fault symptoms' for the sub-system}
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%
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%\COMMENT{This corresponds to a fault symptom of the functional group $FG$}
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%\COMMENT{where double failure modes are required the cardinality constrained powerset of two must be applied to each failure mode}
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\FORALL { $ r_j \in R$ }
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\STATE { $sp_l \in \mathcal{P} R \wedge sp_l \in SP$ }
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%\STATE { $sp_l \in \bigcap R \wedge sp_l \in SP$ }
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\COMMENT{ Collect common symptoms.
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Analyse the sub-system's fault behaviour under the failure modes in $tc_j$ and determine the symptoms $sp_l$ that it
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causes in the functional group $FG$}
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%\ENSURE { $ \forall l2 \in L ( \forall l1 \in L | \exists a \in sp_{l1} \neq \exists b \in sp_{l2} \wedge l1 \neq l2 ) $}
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\ENSURE {$ \forall a \in sp_l | \forall sp_i \in \bigcap_{i=1..L} SP ( sp_i = sp_l \implies a \in sp_i)$}
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\COMMENT { Ensure that the elements in each $sp_l$ are not present in any other $sp_l$ set }
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\ENDFOR
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\STATE { The Set $SP$ can now be considered to be the set of fault modes for the sub-system that $FG$ represents}
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%\hline
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Algorithm \ref{alg:sympabs44} raises the failure~mode abstraction level.
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The failures have now been considered not from the component level, but from the sub-system or
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functional~group level.
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We now have a set $SP$ of the symptoms of failure.
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\end{algorithmic}
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\end{algorithm}
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\clearpage
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\subsection{Algorithmic Description of Symptom Abstraction \\ Create Derived Component}
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%%
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%% Algorithm 5
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%%
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\begin{algorithm}[h+]
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~\label{alg:sympabs5}
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\caption{Treat the symptoms as failure modes of the Derived~Component/Sub-System: $ SP \mapsto DC $} \label{alg:sympabs55}
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\begin{algorithmic}[1]
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\STATE { Let $DC$ be a derived component with failure modes $f$ indexed by $l$ }
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\FORALL { $sp_l \in SP$ }
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\STATE { $ f_l = ConvertToFaultMode(sp_l) $}
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\STATE { $ f_l \in DC $} \COMMENT{ this is saying place $f_l$ into $DC$'s collection of failure modes}
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\ENDFOR
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%\hline
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Algorithm \ref{alg:sympabs55} is the final stage in the process. We now have a
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derived~component $DC$, which has its own set of failure~modes. This can now be
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used in conjection with other components (or derived~components)
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to form functional~groups at a higher level of failure~mode~abstraction.
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Hierarchies of fault abstraction can be built that can model an entire SYSTEM.
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\end{algorithmic}
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\end{algorithm}
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\section{To conclude}
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The technique provides a methodology for bottom-up analysis of the fault behaviour of complex safety critical systems.
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\subsection{Hierarchical Simplification}
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Because symptom abstraction collects fault modes, the number of faults to handle decreases
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as the hierarchy progresses upwards.
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This is seen by casual observation of real life Systems. At the highest levels the number of faults
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is significantly less than the sum of its component failure modes.
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A Sound system might have, for instance only four faults at its highest or System level,
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\small
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$$ SoundSystemFaults = \{TUNER\_FAULT, CD\_FAULT, SOUND\_OUT\_FAULT, IPOD\_FAULT\}$$
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\normalsize
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The number of causes for any of these faults is very large.
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It does not matter to the user, which combination of causes caused the fault.
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But as the hierarchy goes up in abstraction level, the number of faults goes down.
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\subsection{Tracable Fault Modes}
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Because the fault modes are determined from the bottom-up, the causes
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for all high level faults naturally form trees.
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Minimal cut sets \cite{nasafta} can be determined from these, and by
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analysing the statistical likelyhood of the component failures,
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the MTTF and SIL\cite{en61508} levels can be automatically calculated.
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|