looking at FMEA process in more detail

using UML to describe it.
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Robin Clark 2013-03-31 12:10:50 +01:00
parent a7aa5e3854
commit e66fdd08a5
5 changed files with 75 additions and 18 deletions

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@ -14,13 +14,27 @@ on the behaviour and safety of the system.''
This chapter introduces Failure Mode Effect Analysis (FMEA). This chapter introduces Failure Mode Effect Analysis (FMEA).
%It begins with a simple example to demonstrate the basic concept of FMEA %It begins with a simple example to demonstrate the basic concept of FMEA
%and then %and then
It starts by looking at how we determine the failure modes associated with components. It starts with a generic conceptual overview of the process.
It then looks at the stages of the FMEA process in greater detail, starting with
how we determine the failure modes associated with components.
Two common electrical components, the resistor and the operational amplifier Two common electrical components, the resistor and the operational amplifier
and examined in the context of two sources of information that define failure modes. and examined in the context of two sources of information that define failure modes.
A simple example of an FMEA is then given. %
The four main variants are then described and finally we conclude by describing concepts A simple example of an FMEA is then given, using a hypothetical {\ft} milli-amp reader.
%
The four main variants are then described and we then develop %conclude by describing concepts
the concepts
that underlie the usage and philosophy of FMEA. that underlie the usage and philosophy of FMEA.
%
We then return to the overall process of FMEA
and model it using UML.
%
By using UML we define relationships between the data objects
described at the start of this chapter.
%
The act
of defining relationships between the data objects
in FMEA raise questions about the nature of this process.
@ -68,11 +82,49 @@ demonstrate a single FMEA analysis stage, describes the four main variants of F
and explores some concepts with which we can discuss and evaluate and explores some concepts with which we can discuss and evaluate
the effectiveness of FMEA. the effectiveness of FMEA.
\section{FMEA Process}
We begin FMEA with the basic, or starting components.
This components are the sort we buy in or consider as pre-assembled modules.
We need to know how these can fail. So our first relationship
is between a {\bc} and its failure modes, see figure~\ref{fig:component_fm_rel}.
%DIAGRAM of Base components and failure modes
\begin{figure}[h]
\centering
\includegraphics[width=400pt]{./CH3_FMEA_criticism/component_fm_rel.png}
% component_fm_rel.png: 368x71 pixel, 72dpi, 12.98x2.50 cm, bb=0 0 368 71
\caption{Base Component to Failure Modes relationship}
\label{fig:component_fm_rel}
\end{figure}
The next stage is reasoning. We take a component failure
mode and analyse its effect on some of the other components in the system.
The result of this is a system level failure, or symptom.
The analysis would typically be one line in a spreadsheet entry.
and analysis to symptom relationship is generally % considered
one-to-one, however here (see figure~\ref{fig:component_fm_rel_ana}), we allow for the possibility
of more than one failure symptom.
%DIAGRAM of reasoning and Symptoms.
\begin{figure}[h]
\centering
\includegraphics[width=400pt]{./CH3_FMEA_criticism/component_fm_rel_ana.png}
% component_fm_rel_ana.png: 369x184 pixel, 72dpi, 13.02x6.49 cm, bb=0 0 369 184
\caption{FMEA analyis entry data relationships}
\label{fig:component_fm_rel_ana}
\end{figure}
Figure ~\ref{fig:component_fm_rel_ana} defines the data relationships
for FMEA. This model is expanded upon in the conclusion
of this chapter.
\section{Determining the failure modes of components} \section{Determining the failure modes of components}
\label{sec:determine_fms} \label{sec:determine_fms}
In order to apply any form of FMEA we need to know the ways in which In order to apply any form of FMEA we need to know the ways in which
the components we are using can fail. the components we are using can fail. In practise, this part of the process is guided by
the standards to which we are seeking to conform to.
% %
\footnote{A good introduction to hardware and software failure modes may be found in~\cite{sccs}[pp.114-124].} \footnote{A good introduction to hardware and software failure modes may be found in~\cite{sccs}[pp.114-124].}
% %
@ -1147,14 +1199,8 @@ It has a simple final result, a Safety Integrity Level (SIL) from 1 to 4 (wher
%FMEA can be used as a term simple to mean Failure Mode Effects Analysis, and is %FMEA can be used as a term simple to mean Failure Mode Effects Analysis, and is
%part of product approval for many regulated products in the EU and the USA... %part of product approval for many regulated products in the EU and the USA...
\section{FMEA used for Safety Critical Approvals} \section{FMEA used for Safety Critical Approvals}
\subsection{DESIGN FMEA: Safety Critical Approvals FMEA} \subsection{DESIGN FMEA: Safety Critical Approvals FMEA}
\begin{figure}[h] \begin{figure}[h]
\centering \centering
@ -1164,7 +1210,7 @@ It has a simple final result, a Safety Integrity Level (SIL) from 1 to 4 (wher
\label{fig:tech_meeting} \label{fig:tech_meeting}
\end{figure} \end{figure}
%Static FMEA, Design FMEA, Approvals FMEA %Static FMEA, Design FMEA, Approvals FMEA
%
Experts from Approval House and Equipment Manufacturer Experts from Approval House and Equipment Manufacturer
discuss selected component failure modes discuss selected component failure modes
judged to be in critical sections of the product. judged to be in critical sections of the product.
@ -1172,11 +1218,6 @@ judged to be in critical sections of the product.
This could be considered as a design check method, deliberately This could be considered as a design check method, deliberately
looking for weaknesses at a theoretical level. looking for weaknesses at a theoretical level.
\subsection{DESIGN FMEA: Safety Critical Approvals FMEA} \subsection{DESIGN FMEA: Safety Critical Approvals FMEA}
% \begin{figure}[h] % \begin{figure}[h]
@ -1194,6 +1235,22 @@ looking for weaknesses at a theoretical level.
\end{itemize} \end{itemize}
\section{Conclusion}
Returning to the FMEA model, we now show that
figure holds for the five variants of FMEA discussed.
We can however, extend this
with subjective failure mode symptoms (see figure~\ref{fig:component_fm_rel_ana_subj_obj}).
\begin{figure}[h]
\centering
\includegraphics{./CH3_FMEA_criticism/component_fm_rel_ana_subj_obj.png}
% component_fm_rel_ana_subj_obj.png: 694x303 pixel, 72dpi, 24.48x10.69 cm, bb=0 0 694 303
\caption{FMEA UML data representation with subjective system level failure modes.}
\label{fig:component_fm_rel_ana_subj_obj}
\end{figure}
% MOVED TO CH3: 15MAR2013 % MOVED TO CH3: 15MAR2013
% %

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@ -3,7 +3,7 @@
# #
# Place all .dia files here as .png targets # Place all .dia files here as .png targets
# #
DIA = distcon.png DIA = distcon.png component_fm_rel.png component_fm_rel_ana.png component_fm_rel_ana_subj_obj.png
doc: $(DIA) doc: $(DIA)