looking at FMEA process in more detail
using UML to describe it.
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@ -14,13 +14,27 @@ on the behaviour and safety of the system.''
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This chapter introduces Failure Mode Effect Analysis (FMEA).
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This chapter introduces Failure Mode Effect Analysis (FMEA).
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%It begins with a simple example to demonstrate the basic concept of FMEA
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%It begins with a simple example to demonstrate the basic concept of FMEA
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%and then
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%and then
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It starts by looking at how we determine the failure modes associated with components.
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It starts with a generic conceptual overview of the process.
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It then looks at the stages of the FMEA process in greater detail, starting with
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how we determine the failure modes associated with components.
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Two common electrical components, the resistor and the operational amplifier
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Two common electrical components, the resistor and the operational amplifier
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and examined in the context of two sources of information that define failure modes.
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and examined in the context of two sources of information that define failure modes.
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A simple example of an FMEA is then given.
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The four main variants are then described and finally we conclude by describing concepts
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A simple example of an FMEA is then given, using a hypothetical {\ft} milli-amp reader.
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The four main variants are then described and we then develop %conclude by describing concepts
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the concepts
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that underlie the usage and philosophy of FMEA.
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that underlie the usage and philosophy of FMEA.
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We then return to the overall process of FMEA
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and model it using UML.
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By using UML we define relationships between the data objects
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described at the start of this chapter.
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The act
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of defining relationships between the data objects
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in FMEA raise questions about the nature of this process.
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@ -68,11 +82,49 @@ demonstrate a single FMEA analysis stage, describes the four main variants of F
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and explores some concepts with which we can discuss and evaluate
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and explores some concepts with which we can discuss and evaluate
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the effectiveness of FMEA.
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the effectiveness of FMEA.
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\section{FMEA Process}
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We begin FMEA with the basic, or starting components.
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This components are the sort we buy in or consider as pre-assembled modules.
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We need to know how these can fail. So our first relationship
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is between a {\bc} and its failure modes, see figure~\ref{fig:component_fm_rel}.
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%DIAGRAM of Base components and failure modes
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\begin{figure}[h]
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\centering
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\includegraphics[width=400pt]{./CH3_FMEA_criticism/component_fm_rel.png}
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% component_fm_rel.png: 368x71 pixel, 72dpi, 12.98x2.50 cm, bb=0 0 368 71
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\caption{Base Component to Failure Modes relationship}
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\label{fig:component_fm_rel}
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\end{figure}
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The next stage is reasoning. We take a component failure
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mode and analyse its effect on some of the other components in the system.
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The result of this is a system level failure, or symptom.
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The analysis would typically be one line in a spreadsheet entry.
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and analysis to symptom relationship is generally % considered
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one-to-one, however here (see figure~\ref{fig:component_fm_rel_ana}), we allow for the possibility
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of more than one failure symptom.
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%DIAGRAM of reasoning and Symptoms.
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\begin{figure}[h]
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\centering
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\includegraphics[width=400pt]{./CH3_FMEA_criticism/component_fm_rel_ana.png}
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% component_fm_rel_ana.png: 369x184 pixel, 72dpi, 13.02x6.49 cm, bb=0 0 369 184
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\caption{FMEA analyis entry data relationships}
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\label{fig:component_fm_rel_ana}
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\end{figure}
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Figure ~\ref{fig:component_fm_rel_ana} defines the data relationships
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for FMEA. This model is expanded upon in the conclusion
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of this chapter.
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\section{Determining the failure modes of components}
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\section{Determining the failure modes of components}
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\label{sec:determine_fms}
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\label{sec:determine_fms}
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In order to apply any form of FMEA we need to know the ways in which
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In order to apply any form of FMEA we need to know the ways in which
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the components we are using can fail.
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the components we are using can fail. In practise, this part of the process is guided by
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the standards to which we are seeking to conform to.
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\footnote{A good introduction to hardware and software failure modes may be found in~\cite{sccs}[pp.114-124].}
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\footnote{A good introduction to hardware and software failure modes may be found in~\cite{sccs}[pp.114-124].}
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@ -1147,14 +1199,8 @@ It has a simple final result, a Safety Integrity Level (SIL) from 1 to 4 (wher
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%FMEA can be used as a term simple to mean Failure Mode Effects Analysis, and is
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%FMEA can be used as a term simple to mean Failure Mode Effects Analysis, and is
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%part of product approval for many regulated products in the EU and the USA...
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%part of product approval for many regulated products in the EU and the USA...
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\section{FMEA used for Safety Critical Approvals}
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\section{FMEA used for Safety Critical Approvals}
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\subsection{DESIGN FMEA: Safety Critical Approvals FMEA}
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\subsection{DESIGN FMEA: Safety Critical Approvals FMEA}
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\begin{figure}[h]
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\begin{figure}[h]
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\centering
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\centering
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@ -1164,7 +1210,7 @@ It has a simple final result, a Safety Integrity Level (SIL) from 1 to 4 (wher
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\label{fig:tech_meeting}
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\label{fig:tech_meeting}
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\end{figure}
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\end{figure}
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%Static FMEA, Design FMEA, Approvals FMEA
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%Static FMEA, Design FMEA, Approvals FMEA
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%
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Experts from Approval House and Equipment Manufacturer
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Experts from Approval House and Equipment Manufacturer
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discuss selected component failure modes
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discuss selected component failure modes
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judged to be in critical sections of the product.
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judged to be in critical sections of the product.
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@ -1172,11 +1218,6 @@ judged to be in critical sections of the product.
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This could be considered as a design check method, deliberately
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This could be considered as a design check method, deliberately
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looking for weaknesses at a theoretical level.
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looking for weaknesses at a theoretical level.
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\subsection{DESIGN FMEA: Safety Critical Approvals FMEA}
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\subsection{DESIGN FMEA: Safety Critical Approvals FMEA}
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% \begin{figure}[h]
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% \begin{figure}[h]
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@ -1194,6 +1235,22 @@ looking for weaknesses at a theoretical level.
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\end{itemize}
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\end{itemize}
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\section{Conclusion}
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Returning to the FMEA model, we now show that
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figure holds for the five variants of FMEA discussed.
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We can however, extend this
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with subjective failure mode symptoms (see figure~\ref{fig:component_fm_rel_ana_subj_obj}).
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\begin{figure}[h]
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\centering
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\includegraphics{./CH3_FMEA_criticism/component_fm_rel_ana_subj_obj.png}
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% component_fm_rel_ana_subj_obj.png: 694x303 pixel, 72dpi, 24.48x10.69 cm, bb=0 0 694 303
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\caption{FMEA UML data representation with subjective system level failure modes.}
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\label{fig:component_fm_rel_ana_subj_obj}
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\end{figure}
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% MOVED TO CH3: 15MAR2013
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% MOVED TO CH3: 15MAR2013
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%
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%
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@ -3,7 +3,7 @@
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#
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#
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# Place all .dia files here as .png targets
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# Place all .dia files here as .png targets
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#
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#
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DIA = distcon.png
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DIA = distcon.png component_fm_rel.png component_fm_rel_ana.png component_fm_rel_ana_subj_obj.png
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doc: $(DIA)
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doc: $(DIA)
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submission_thesis/CH3_FMEA_criticism/component_fm_rel.dia
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submission_thesis/CH3_FMEA_criticism/component_fm_rel.dia
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submission_thesis/CH3_FMEA_criticism/component_fm_rel_ana.dia
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submission_thesis/CH3_FMEA_criticism/component_fm_rel_ana.dia
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