Merge branch 'master' of dev:/home/robin/git/thesis

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Robin Clark 2011-02-10 15:11:55 +00:00
commit e1d190178a
2 changed files with 37 additions and 10 deletions

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@ -468,7 +468,9 @@ give the following failures in ${10}^6$ hours:
While MIL-HDBK-217F gives MTTF for a wide range of common components,
it does not specify how the components will fail (in this case OPEN or SHORT). {Some standards, notably EN298 only consider resistors failing in OPEN mode}.
FMD-97 gives 27\% OPEN and 3\% SHORTED, for resistors under certain electrical and environmental stresses. This example
%FMD-97 gives 27\% OPEN and 3\% SHORTED, for resistors under certain electrical and environmental stresses.
% FMD-91 gives parameter change as a third failure mode, luvvverly 08FEB2011
This example
compromises and uses a 90:10 ratio, for resistor failure.
Thus for this example resistors are expected to fail OPEN in 90\% of cases and SHORTED
in the other 10\%.

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@ -292,18 +292,41 @@ assigned a probability $\beta$ factor by the design engineer. The use of a $\be
is often justified using Bayes theorem \cite{probstat}.
%Also, it can miss combinations of failure modes that will cause SYSTEM level errors.
%
\paragraph{FMECA `t' Value}
The time that a system will be operating for, or the working life time of the product is
represented by the variable $t$. for probability of failure on demand studies,
this can be the number of operating cycles or demands expected.
\paragraph{Severity `s' value}
Component failure modes can cause failures that have levels of severity or seriousness.
Typical classifications are as follows:~\cite{FMD-91}
\begin{itemize}
\item Category I - Catastrophic
\item Category II - Critical
\item Category III - Marginal
\item Category IV - Minor.
\end{itemize}
Thus a component, because it may fail in different ways, may cause
different severity SYSTEM level errors on failing.
%I AM TOO TIRED
%this is fucking torture
\paragraph{Results of FMECA}
The results of FMECA are similar to FMEA, in that component errors are
listed according to importance, based on
probability of occurrence and criticallity.
% to prevent the SYSTEM fault of given criticallity.
Again this essentially produces a prioritised `to~do~list'
sorted by severity and liklihood.
Each component failure mode has a criticallity number $C_m$, (where t is the operating time or product life time in hours), which can be calculated thus:
sorted by severity and likelihood.
A criticality number $C_m$,
%(where t is the operating time or product life time in hours),
which can be calculated for a given component failure mode $cfm$ for a given severity
$s$ thus:
\begin{equation}
C_m = \beta \alpha {\lambda}_p t
C_m(s) = cfm_{\beta} cfm_{\alpha} cfm_{{\lambda}_p} cfm_t \; where \; cfm\rightarrow severity = s \;.
\end{equation}
%%-WIKI- Failure mode, effects, and criticality analysis (FMECA) is an extension of failure mode and effects analysis (FMEA).
@ -314,20 +337,22 @@ Each component failure mode has a criticallity number $C_m$, (where t is the ope
%%-WIKI- FMECA tends to be preferred over FMEA in space and North Atlantic Treaty Organization (NATO) military applications,
%%-WIKI- while various forms of FMEA predominate in other industries.
A second result, representing the overall reliability and safety of the product $P$,
, termed a criticallity number $C_r$
(where we can consider $P$ to be a flat set of component failure modes
which we can use the variable $c_f$ to represent
A second result, representing the overall reliability and safety of a component or item\cite{FMD-91}[2-17] $C$,
termed a criticallity number $C_r$ for the component.
We can consider $C$ to be a flat set of component failure modes, using $cfm$ as a variable to represent them.
% where $f \in F$)
can calculated thus
The $C_r$ value, for a given serverity $s$ is calculated thus
\begin{equation}
C_r = \sum_{c_f \in P} {\beta \alpha {\lambda}_p t} c_f
C_r(s) = \sum_{cfm \in C} cfm_{\beta} cfm_{\alpha} cfm_{{\lambda}_p} cfm_t \; where \; cfm\rightarrow severity = s \;.
\end{equation}
\subsubsection{ FMECA weaknesses }
\begin{itemize}
\item Possibility to miss the effects of failure modes at SYSTEM level.
\item Component failure modes are tied to one SYSTEM level error.
\item The $\beta$ factor is based on heuristics and does not reflect any rigourous calculations.
\item The $\alpha$ factor is based on heuristics or general data, and may not to specific to the environmental or operational conditions
under which the equipment is operating.