Merge branch 'master' of dev:/home/robin/git/thesis
Conflicts: lifecycle_modelling/paper.tex
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#
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paper: paper.tex common_mode_paper.tex
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#latex paper.tex
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#dvipdf paper pdflatex cannot use eps ffs
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pdflatex paper.tex
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mv paper.pdf common_mode.pdf
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okular common_mode.pdf
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# Remove the need for referncing graphics in subdirectories
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#
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common_mode_paper.tex: common_mode.tex paper.tex
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cat common_mode.tex | sed 's/common_mode\///' > common_mode_paper.tex
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bib:
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bibtex paper
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common_mode/common_mode.tex
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common_mode/common_mode.tex
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\ifthenelse {\boolean{paper}}
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{
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\abstract{
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This paper describes how the Failure Mode Modular De-composition (FMMD) methodology
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can be applied to the problems of common mode failure
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analysis.
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%
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Common mode failures are often difficult to
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|
determine in embedded real time systems.
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|
%
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Environmental effects can lead to component failure
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modes, that can occur in separate sub-systems
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|
in a system, but interact to create unexpected fault.
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|
% WHAT IS DID
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|
The FMMD methodology can model and warn for two types of common mode failures.
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|
Failures caused by separate sub-systems relying on
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|
a common component, and environmental effects that can induce failure
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modes in components in separate sub-systems.
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|
% WHAT I FOUND
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From the FMMD data model it is possible to link the environmental effects
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|
and ensure determine the weak points in a design, where the failure modes may interact.
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|
For the component dependency case, the dependent component
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|
can be automatically highlighted by traversing the data model.
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|
% WHY YOU WOULD WANT TO READ IT
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|
This feature of FMMD proides another tool in the safety engineers
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|
repotiore, one that can shake out difficult to find common mode failure
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|
effects.
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|
}
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}
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{
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\paragraph{Chapter overview}
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This chapter describes how the % Failure Mode Modular De-composition (FMMD)
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|
FMMD methodology
|
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|
can be applied to the problems of common mode failure
|
||||||
|
analysis.
|
||||||
|
%
|
||||||
|
Common mode failures are often difficult to
|
||||||
|
determine in embedded real time systems.
|
||||||
|
%
|
||||||
|
Environmental effects can lead to component failure
|
||||||
|
modes, that can occur in separate sub-systems
|
||||||
|
in a system, but interact to create unexpected fault.
|
||||||
|
% WHAT IS DID
|
||||||
|
The FMMD methodology can model and warn for two types of common mode failures.
|
||||||
|
Failures caused by separate sub-systems relying on
|
||||||
|
a common component, and environmental effects that can induce failure
|
||||||
|
modes in components in separate sub-systems.
|
||||||
|
% WHAT I FOUND
|
||||||
|
From the FMMD data model it is possible to link the environmental effects
|
||||||
|
and ensure determine the weak points in a design, where the failure modes may interact.
|
||||||
|
For the component dependency case, the dependent component
|
||||||
|
can be automatically highlighted by traversing the data model.
|
||||||
|
% WHY YOU WOULD WANT TO READ IT
|
||||||
|
This feature of FMMD proides another tool in the safety engineers
|
||||||
|
repotiore, one that can shake out difficult to find common mode failure
|
||||||
|
effects.
|
||||||
|
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|
}
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\section{Introduction}
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\ifthenelse {\boolean{paper}}
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{
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paper
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|
}
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|
{
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|
chapter
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|
}
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|
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||||||
|
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|
Outline the fmmd process.
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Show modules with common dependencies (like on a power supply, a powersupply could have a fault
|
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like nopisy output)
|
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|
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|
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|
Trace a theoretical example and show how FMMD detects this (common dependency - like two
|
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|
{\dc}s being depemdent on the same failure mode.
|
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Then show an environmental effect, such as temperature and how
|
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|
it can induce faults in sepatate modulkes that
|
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|
would not be obviously related.
|
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|
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Trace a theoretical example and show how FMMD detects this
|
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|
i.e. the environmental factor affecting both systems and causing a problem.
|
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|
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|
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what about the third way it can be affected.
|
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|
Like a chain of relays...... all could get welded .... think about that one.....
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|
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31
common_mode/paper.tex
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common_mode/paper.tex
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\documentclass[a4paper,10pt]{article}
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\usepackage{graphicx}
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\usepackage{fancyhdr}
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\usepackage{tikz}
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\usepackage{amsfonts,amsmath,amsthm}
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\input{../style}
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\usepackage{ifthen}
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\newboolean{paper}
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\setboolean{paper}{true} % boolvar=true or false
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%\newtheorem{definition}{Definition:}
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\begin{document}
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\pagestyle{fancy}
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%\outerhead{{\small\bf Statistical Basis for Current Static Analysis Methodologies}}
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%\innerfoot{{\small\bf R.P. Clark } }
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|
% numbers at outer edges
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\pagenumbering{arabic} % Arabic page numbers hereafter
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\author{R.P.Clark}
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\title{Modelling and Uncovering Common Mode Failures using FMMD}
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\maketitle
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\input{common_mode_paper}
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\bibliographystyle{plain}
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\bibliography{../vmgbibliography,../mybib}
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|
\today
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|
\end{document}
|
@ -664,6 +664,12 @@ such as Bayes theorem \cite{probstat}.
|
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%%- the other parts were just fragments to illustrate points
|
%%- the other parts were just fragments to illustrate points
|
||||||
%%-
|
%%-
|
||||||
%%-
|
%%-
|
||||||
|
\section{Complete UML Diagram}
|
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|
|
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|
\section{From UML Model to Data Model}
|
||||||
|
\subsection{Directed Acyclic Graph}
|
||||||
|
\subsection{Traversing the datamodel}
|
||||||
|
\subsubsection{Common mode failure detection}
|
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|
\subsubsection{Common dependency detection}
|
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|
|
||||||
\vspace{40pt}
|
\vspace{40pt}
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|
@ -14,7 +14,7 @@ incremental and rigorous approach.
|
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%% What I have done
|
%% What I have done
|
||||||
%%
|
%%
|
||||||
The Four main static failure mode analysis methodologies were examined and
|
The Four main static failure mode analysis methodologies were examined and
|
||||||
in in the context of newer European safety standards assessed.
|
in the context of newer European safety standards assessed.
|
||||||
Some of the defeciencies in these methodologies lead to
|
Some of the defeciencies in these methodologies lead to
|
||||||
a wish list for a more ideal methodology.
|
a wish list for a more ideal methodology.
|
||||||
|
|
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@ -27,7 +27,7 @@ methodology is developed. The has been named Failure Mode Modular De-Composition
|
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%% Sell it
|
%% Sell it
|
||||||
%%
|
%%
|
||||||
In addition to addressing the traditional weaknesses of
|
In addition to addressing the traditional weaknesses of
|
||||||
Fault Tree Analysis (FTA), Fault Mode Effects Analysis (FMEA), Faliue Mode Effects Criticallity Analysis (FMECA)
|
Fault Tree Analysis (FTA), Fault Mode Effects Analysis (FMEA), Failure Mode Effects Criticallity Analysis (FMECA)
|
||||||
and Failure Mode Effects and Diagnostic Analysis (FMEDA), FMMD provides the means to model multiple failure mode scenarios
|
and Failure Mode Effects and Diagnostic Analysis (FMEDA), FMMD provides the means to model multiple failure mode scenarios
|
||||||
as specified in newer European Safety Standards \cite{en298}.
|
as specified in newer European Safety Standards \cite{en298}.
|
||||||
The proposed methodology is bottom-up and
|
The proposed methodology is bottom-up and
|
||||||
@ -145,14 +145,14 @@ are held in a computer program, we can determine if the model is complete
|
|||||||
|
|
||||||
\subsection{General Comments on bottom-up and top down approaches}
|
\subsection{General Comments on bottom-up and top down approaches}
|
||||||
|
|
||||||
\paragraph{A general Problem with top-down}
|
\paragraph{A general defeciency in top-down systems analysis}
|
||||||
With a top down approach the investigator has to determine
|
With a top down approach the investigator has to determine
|
||||||
a set of undesireable outcomes or accidents.
|
a set of undesirable outcomes or accidents.
|
||||||
As most accidents are unexpected and the causes unforseen \cite{safeware}
|
As most accidents are unexpected and the causes unforseen \cite{safeware}
|
||||||
it is fair to say that a top down approach is not guaranteed to
|
it is fair to say that a top down approach is not guaranteed to
|
||||||
predict all possible undesirable outcomes.
|
predict all possible undesirable outcomes.
|
||||||
It also can miss known component failure modes, by
|
It also can miss known component failure modes, by
|
||||||
simple not de-composing down to that level of detail.
|
simply not de-composing down to that level of detail.
|
||||||
|
|
||||||
\paragraph{A general problem with bottom-up}
|
\paragraph{A general problem with bottom-up}
|
||||||
With the bottom up techniques we have all the known component failure modes
|
With the bottom up techniques we have all the known component failure modes
|
||||||
@ -165,22 +165,22 @@ we cannot consider them all and human judgement is used to
|
|||||||
decide which interactions are important.
|
decide which interactions are important.
|
||||||
|
|
||||||
Let N be the number of components in our system, and K be the average number of component failure modes
|
Let N be the number of components in our system, and K be the average number of component failure modes
|
||||||
(ways in which the component can fail). The total number of base component failure modes
|
(ways in which the component can fail). The total number of base comp failure modes
|
||||||
is $N \times K$. To even examine the affect that one failure mode has on all the other components
|
is $N \times K$. To examine the affect that one failure mode has on all the other components
|
||||||
will be $(N-1) \times N \times K$, in effect a set cross product.
|
will be $(N-1) \times N \times K$, in effect a set cross product.
|
||||||
|
|
||||||
|
|
||||||
Complicate this further with applied states or environmental conditions
|
Complicate this further with applied states or environmental conditions
|
||||||
and another order of cross product of complexity is added.
|
and another order of cross product of complexity is added.
|
||||||
We may have a peice of self checking circuity for instance that
|
We may have a piece of self checking circuitry for instance that
|
||||||
has two states, normal and testing mode commanded by a logic line.
|
has two states, normal and testing mode commanded by a logic line.
|
||||||
Or we may have a mechanical device that has a different
|
Or we may have a mechanical device that has a different
|
||||||
failure mode behaviour for say, differnet ambient pressures or temperatures.
|
failure mode behaviour for say, different ambient pressures or temperatures.
|
||||||
|
|
||||||
If $E$ is the number of applied states or environmental conditions to consider
|
If $E$ is the number of applied states or environmental conditions to consider
|
||||||
in a system, the job of the bottom-up analyst is complicated by a cross product factor again
|
in a system, the job of the bottom-up analyst is complicated by a cross product factor again
|
||||||
$(N-1) \times N \times K \times E$.
|
$(N-1) \times N \times K \times E$.
|
||||||
If we put some typical very small embedded system numbersi\footnote{these figures would
|
If we put some typical very small embedded system numbers\footnote{these figures would
|
||||||
be typical of a very simple temperature controller, with a micro-controller sensor and heater circuit} into this, say $N=100$, $K=2.5$ and $E=10$
|
be typical of a very simple temperature controller, with a micro-controller sensor and heater circuit} into this, say $N=100$, $K=2.5$ and $E=10$
|
||||||
we have $99 \times 100 \times 2.5 \times 10 = 247500 $.
|
we have $99 \times 100 \times 2.5 \times 10 = 247500 $.
|
||||||
To look in detail at a quarter of a million test cases is obviously impractical.
|
To look in detail at a quarter of a million test cases is obviously impractical.
|
||||||
@ -188,7 +188,7 @@ To look in detail at a quarter of a million test cases is obviously impractical.
|
|||||||
If we were to consider multiple simultaneous failure modes
|
If we were to consider multiple simultaneous failure modes
|
||||||
we have yet another complication cross product.
|
we have yet another complication cross product.
|
||||||
|
|
||||||
For instance for looking at double simultaneous failure modes
|
For instance for looking at double simultaneous failure modes,
|
||||||
the equation reads $(N-2) \times (N-1) \times N \times K \times E$.
|
the equation reads $(N-2) \times (N-1) \times N \times K \times E$.
|
||||||
|
|
||||||
The bottom-up methodologies FMEA, FMECA and FMEDA take single failure modes and link them
|
The bottom-up methodologies FMEA, FMECA and FMEDA take single failure modes and link them
|
||||||
@ -198,8 +198,8 @@ component failure mode to the SYSTEM level.
|
|||||||
|
|
||||||
|
|
||||||
|
|
||||||
\paragraph{Ideal Static failure mode methodology}
|
\paragraph{Ideal static failure mode methodology}
|
||||||
An ideal Static failure mode methodology would build a failure mode model
|
An ideal static failure mode methodology would build a failure mode model
|
||||||
from which the traditional four models could be derived.
|
from which the traditional four models could be derived.
|
||||||
It would address the short-comings in the other methodologies, and
|
It would address the short-comings in the other methodologies, and
|
||||||
would have a user friendly interface, with a visual (rather than mathematical/formal) syntax with icons
|
would have a user friendly interface, with a visual (rather than mathematical/formal) syntax with icons
|
||||||
@ -217,7 +217,7 @@ of missing component failure modes \cite{faa}[Ch.9].
|
|||||||
%, or modelling at
|
%, or modelling at
|
||||||
%a too high level of failure mode abstraction.
|
%a too high level of failure mode abstraction.
|
||||||
FTA was invented for use on the minuteman nuclear defence missile
|
FTA was invented for use on the minuteman nuclear defence missile
|
||||||
systems in the early 1960's and was not designed as a rigorous
|
systems in the early 1960s and was not designed as a rigorous
|
||||||
fault/failure mode methodology. It is more like a structure to
|
fault/failure mode methodology. It is more like a structure to
|
||||||
be applied when discussing the safety of a system, with a top down hierarchical
|
be applied when discussing the safety of a system, with a top down hierarchical
|
||||||
notation, that guides the analysis. This methodology was designed for
|
notation, that guides the analysis. This methodology was designed for
|
||||||
@ -244,7 +244,7 @@ The investigation will typically point to a particular failure
|
|||||||
of a component.
|
of a component.
|
||||||
The methodology is now applied to find the significance of the failure.
|
The methodology is now applied to find the significance of the failure.
|
||||||
Its is based on a simple equation where $S$ ranks the severity (or cost \cite{fmea}) of the identified SYSTEM failure,
|
Its is based on a simple equation where $S$ ranks the severity (or cost \cite{fmea}) of the identified SYSTEM failure,
|
||||||
$O$ its occurrance, and $D$ giving the failures detectability. Muliplying these
|
$O$ its occurance, and $D$ giving the failures detectability. Muliplying these
|
||||||
together,
|
together,
|
||||||
gives a risk probability number (RPN), given by $RPN = S \times O \times D$.
|
gives a risk probability number (RPN), given by $RPN = S \times O \times D$.
|
||||||
This gives in effect
|
This gives in effect
|
||||||
@ -286,7 +286,7 @@ The results, as with FMEA are an $RPN$ number determining the significance of th
|
|||||||
%%-WIKI- while various forms of FMEA predominate in other industries.
|
%%-WIKI- while various forms of FMEA predominate in other industries.
|
||||||
|
|
||||||
|
|
||||||
\subsubsection{ FMEA weaknesses }
|
\subsubsection{ FMECA weaknesses }
|
||||||
\begin{itemize}
|
\begin{itemize}
|
||||||
\item Possibility to miss the effects of failure modes at SYSTEM level.
|
\item Possibility to miss the effects of failure modes at SYSTEM level.
|
||||||
\item Possibility to miss environmental affects.
|
\item Possibility to miss environmental affects.
|
||||||
@ -314,7 +314,7 @@ The component may be mitigated by a vatriety of factors
|
|||||||
\item Coverage of self checking
|
\item Coverage of self checking
|
||||||
\end{itemize}
|
\end{itemize}
|
||||||
|
|
||||||
Ultimately this tequnique calculates a risk factor for each component.
|
Ultimately this technique calculates a risk factor for each component.
|
||||||
The risk factors of all the components are summed and
|
The risk factors of all the components are summed and
|
||||||
give a value for the `safety level' for the equipment in a given environment.
|
give a value for the `safety level' for the equipment in a given environment.
|
||||||
|
|
||||||
@ -327,32 +327,44 @@ give a value for the `safety level' for the equipment in a given environment.
|
|||||||
%%-• The design strength (de-rating, safety factors) and
|
%%-• The design strength (de-rating, safety factors) and
|
||||||
%%-• The operational profile (environmental stress factors).
|
%%-• The operational profile (environmental stress factors).
|
||||||
|
|
||||||
This uses MTFF and other statisical models to determine the probability of
|
This uses MTFF and other statistical models to determine the probability of
|
||||||
failures occurring. A component failure mode, given its MTTF
|
failures occurring.
|
||||||
|
%
|
||||||
|
A component failure mode, given its MTTF
|
||||||
the probability of detecting the fault and its safety relevant validation time $\tau$,
|
the probability of detecting the fault and its safety relevant validation time $\tau$,
|
||||||
contributes a simple risk factor that is summed
|
contributes a simple risk factor that is summed
|
||||||
in to give a final risk result. Thus a statistical
|
in to give a final risk result.
|
||||||
|
%
|
||||||
|
Thus a statistical
|
||||||
model can be implemented on a spreadsheet, where each component
|
model can be implemented on a spreadsheet, where each component
|
||||||
has a calculated risk, a fault detection time (if any), an estimated risk importance
|
has a calculated risk, a fault detection time (if any), an estimated risk importance
|
||||||
and other factors such as de-rating and environmental stress.
|
and other factors such as de-rating and environmental stress.
|
||||||
This can be calculated, with one component failure mode per row, on a spreadsheet
|
This can be calculated, with one component failure mode per row, on a spreadsheet
|
||||||
and these are all summed to give the final assessment figure.
|
and these are all summed to give the final assessment figure.
|
||||||
|
|
||||||
\paragraph{Two statistical perspectives}
|
\subsubsection{Two statistical perspectives}
|
||||||
The Statistical Analysis method is used from two perspectives,
|
he Statistical Analysis method is used from two perspectives,
|
||||||
Probability of Failure on Demand (PFD), and Probability of Failure
|
Probability of Failure on Demand (PFD), and Probability of Failure
|
||||||
in continuous Operation, Failure in Time (FIT) and measured in failures per billion ($10^9$) hours of operation.
|
in continuous Operation, Failure in Time (FIT).
|
||||||
|
\paragraph{Failure in Time (FIT)}.
|
||||||
|
|
||||||
|
Continuous operation is measured in failures per billion ($10^9$) hours of operation.
|
||||||
|
For a continuously running nuclear powerstation
|
||||||
|
we would be interested in its operational FIT values.
|
||||||
|
|
||||||
|
\paragraph{Probability of Failure on Demand (PFD)}.
|
||||||
For instance with the anti-lock system on a automobile braking
|
For instance with the anti-lock system on a automobile braking
|
||||||
system, we would be interested in PFD.
|
system, we would be interested in PFD.
|
||||||
For a continuously running nuclear powerstation
|
That is to say the ratio of it failing
|
||||||
we would be interested in its 24/7 operation FIT values.
|
to succeeding on demand.
|
||||||
|
|
||||||
|
\subsubsection{FMEDA and determinability prediction accuracy}.
|
||||||
This suffers from the same problems of
|
This suffers from the same problems of
|
||||||
lack of determinability prediction accuracy, as FMEA above.
|
lack of determinability prediction accuracy, as FMEA above.
|
||||||
%
|
%
|
||||||
We have to decide how particular components failing will impact on the SYSTEM or top level.
|
We have to decide how particular components failing will impact on the SYSTEM or top level.
|
||||||
This involves a `leap of faith'. For instance, a resistor failing in a sensor circuit
|
This involves a `leap of faith'. For instance, a resistor failing in a sensor circuit
|
||||||
may be part of a critical monitioring function.
|
may be part of a critical monitoring function.
|
||||||
The analyst is now put in a position
|
The analyst is now put in a position
|
||||||
where he must assign a critical failure possibility to it.
|
where he must assign a critical failure possibility to it.
|
||||||
%
|
%
|
||||||
@ -361,10 +373,10 @@ of how that resistor would/could affect that circuit, but because the circuitry
|
|||||||
it is part of critical section it will be linked to a critical system level fault.
|
it is part of critical section it will be linked to a critical system level fault.
|
||||||
%
|
%
|
||||||
A $\beta$ factor, the hueristically defined probability
|
A $\beta$ factor, the hueristically defined probability
|
||||||
of the failure causign the system fault may be applied.
|
of the failure causing the system fault may be applied.
|
||||||
%
|
%
|
||||||
But because there is no detailed analysis of the failure mode behaviour
|
But because there is no detailed analysis of the failure mode behaviour
|
||||||
of the component, traceable to the SYSTEM level, it becomnes more
|
of the component, traceable to the SYSTEM level, it becomes more
|
||||||
guess work than science.
|
guess work than science.
|
||||||
With FMEDA, there is no rigorous cause and effect analysis for the failure modes. Unintended side
|
With FMEDA, there is no rigorous cause and effect analysis for the failure modes. Unintended side
|
||||||
effects that lead to failure can be missed.
|
effects that lead to failure can be missed.
|
||||||
@ -401,6 +413,10 @@ for its results.
|
|||||||
\item It should be capable of producing reliability and danger evaluation statistics.
|
\item It should be capable of producing reliability and danger evaluation statistics.
|
||||||
\item It should be easy to use, Ideally using a graphical syntax (as oppossed to a formal mathematical one).
|
\item It should be easy to use, Ideally using a graphical syntax (as oppossed to a formal mathematical one).
|
||||||
\item From the top down, the failure mode model should follow a logical de-composition of the functionality
|
\item From the top down, the failure mode model should follow a logical de-composition of the functionality
|
||||||
|
for its results.
|
||||||
|
\item It should be capable of producing reliability and danger evaluation statistics.
|
||||||
|
\item It should be easy to use, ideally using a graphical syntax (as oppossed to a formal mathematical one).
|
||||||
|
\item From the top down, the failure mode model should follow a logical de-composition of the functionality
|
||||||
to smaller and smaller functional modules \cite{maikowski}.
|
to smaller and smaller functional modules \cite{maikowski}.
|
||||||
\item Multiple failure modes may be modelled from the base component level up.
|
\item Multiple failure modes may be modelled from the base component level up.
|
||||||
\end{itemize}
|
\end{itemize}
|
||||||
@ -408,7 +424,7 @@ to smaller and smaller functional modules \cite{maikowski}.
|
|||||||
|
|
||||||
\section{Design of a new static failure mode based methodology}
|
\section{Design of a new static failure mode based methodology}
|
||||||
|
|
||||||
\paragraph{New methodology Must be bottom-up}
|
\paragraph{New methodology must be bottom-up}
|
||||||
In order to ensure that all component failure modes have been covered
|
In order to ensure that all component failure modes have been covered
|
||||||
the methodology will have to work from the bottom-up
|
the methodology will have to work from the bottom-up
|
||||||
and start with the component failure modes.
|
and start with the component failure modes.
|
||||||
@ -418,7 +434,7 @@ The traditional fault finding, or natural fault finding
|
|||||||
is to work from the top down.
|
is to work from the top down.
|
||||||
%
|
%
|
||||||
On encountering a
|
On encountering a
|
||||||
fault, the symptom is first know at the top or
|
fault, the symptom is first observed at the top or
|
||||||
SYSTEM level. By de-composing the functionality of the faulty system and testing
|
SYSTEM level. By de-composing the functionality of the faulty system and testing
|
||||||
we can further de-compose the system until we find the
|
we can further de-compose the system until we find the
|
||||||
faulty base level component.
|
faulty base level component.
|
||||||
@ -428,10 +444,10 @@ Simpler and simpler functional blocks are discovered as we delve
|
|||||||
further into the way the system works and is built.
|
further into the way the system works and is built.
|
||||||
|
|
||||||
\paragraph{Design Decision: Methodology must be bottom-up.}
|
\paragraph{Design Decision: Methodology must be bottom-up.}
|
||||||
In oder to ensure that all component failure modes are handled,
|
In order to ensure that all component failure modes are handled,
|
||||||
this methodology must start at the bottom, with base component failure modes.
|
this methodology must start at the bottom, with base component failure modes.
|
||||||
In this way automated checking can be applied to all component failure modes
|
In this way automated checking can be applied to all component failure modes
|
||||||
to ensure none have been inadvertantly excluded from the process.
|
to ensure none have been inadvertently excluded from the process.
|
||||||
|
|
||||||
\paragraph{Need for a `bottom-up' system de-composition}
|
\paragraph{Need for a `bottom-up' system de-composition}
|
||||||
There is an apparent conflict here. The natural way to
|
There is an apparent conflict here. The natural way to
|
||||||
@ -446,7 +462,7 @@ and then taking those to form higher level
|
|||||||
The philosophy of top down de-compositon is very similar.
|
The philosophy of top down de-compositon is very similar.
|
||||||
Top down de-compositon applies functional
|
Top down de-compositon applies functional
|
||||||
de-composition, because it seeks to break the system down
|
de-composition, because it seeks to break the system down
|
||||||
into manageable and separatetly testable entities.
|
into manageable and separately testable entities.
|
||||||
A second justification for this is that the design process for a product requires both top down and bottom-up
|
A second justification for this is that the design process for a product requires both top down and bottom-up
|
||||||
thinking.
|
thinking.
|
||||||
|
|
||||||
@ -459,17 +475,21 @@ The base components will typically have several failure modes each.
|
|||||||
Given a typical embedded system may have hundreds of components
|
Given a typical embedded system may have hundreds of components
|
||||||
This means that we have to tie base component failure modes
|
This means that we have to tie base component failure modes
|
||||||
to SYSTEM level errors. This is the `possibility to miss failure mode effects
|
to SYSTEM level errors. This is the `possibility to miss failure mode effects
|
||||||
at SYSTEM level' critism of the FTA, FMEDA and FMECA methodologies.
|
at SYSTEM level' criticism of the FTA, FMEDA and FMECA methodologies.
|
||||||
|
|
||||||
\paragraph{Design Decision: Methodolgy must reduce and collate errors at each functional group stage.}
|
\paragraph{Design Decision: Methodolgy must reduce and collate errors at each functional group stage.}
|
||||||
SYSTEMS typically have far fewer failure modes then the sum of their component failure modes.
|
SYSTEMS typically have far fewer failure modes than the sum of their component failure modes.
|
||||||
SYSTEM level failures may be caused by a variety of component failure modes.
|
SYSTEM level failures may be caused by a variety of component failure modes.
|
||||||
A SYSTEM level failure mode is an abstracted failure mode, in that
|
A SYSTEM level failure mode is an abstracted failure mode, in that
|
||||||
it is a symptom of some lower level failure or failures.
|
it is a symptom of some lower level failure or failures.
|
||||||
% ABSTRACTION
|
% ABSTRACTION
|
||||||
For instance a failed resistor in a sensor at a base component level is a specific
|
For instance a failed resistor in a sensor at a base component level is a specific
|
||||||
failure mode. For example it could be called `RESISTOR 1 OPEN'.
|
failure mode.
|
||||||
Its symptom in a functional group comprising the sensor channel that reads from it may be more abstract.
|
%
|
||||||
|
For example it could be called `RESISTOR 1 OPEN'.
|
||||||
|
Its symptom in a functional group comprising the sensor channel that reads from it may be more abstract
|
||||||
|
or in other words describe the effect more generally.
|
||||||
|
%
|
||||||
We might call it `READING~HIGH' perhaps. At a higher level still
|
We might call it `READING~HIGH' perhaps. At a higher level still
|
||||||
this may be called `SENSOR CHANNEL 1' fault.
|
this may be called `SENSOR CHANNEL 1' fault.
|
||||||
At a system level it may simply be a `SENSOR FAILURE'.
|
At a system level it may simply be a `SENSOR FAILURE'.
|
||||||
@ -485,7 +505,7 @@ of failure modes as the abstraction level reaches the SYSTEM level.
|
|||||||
The next problem is how to we build a failure mode model
|
The next problem is how to we build a failure mode model
|
||||||
that converges to a finite set of SYSTEM level failure modes.
|
that converges to a finite set of SYSTEM level failure modes.
|
||||||
%
|
%
|
||||||
It would be better would be to analyse the failure mode behaviour of each
|
It would be better to analyse the failure mode behaviour of each
|
||||||
functional group, and determine the ways in which it, rather than its
|
functional group, and determine the ways in which it, rather than its
|
||||||
components, can fail.
|
components, can fail.
|
||||||
%
|
%
|
||||||
@ -502,7 +522,7 @@ The number of symptoms of failure should be equal to or
|
|||||||
less than the number of component failure modes, simply because
|
less than the number of component failure modes, simply because
|
||||||
often there are several potential causes of failure symptoms.
|
often there are several potential causes of failure symptoms.
|
||||||
%
|
%
|
||||||
When we have the the symptoms, we can start thinking of the {\fg} as a component in its own right.
|
When we have the symptoms, we can start thinking of the {\fg} as a component in its own right.
|
||||||
%with a simplified and reduced set of failure symptoms.
|
%with a simplified and reduced set of failure symptoms.
|
||||||
%
|
%
|
||||||
We can now create a new {\dc}, where its failure modes
|
We can now create a new {\dc}, where its failure modes
|
||||||
@ -544,7 +564,7 @@ an entire system. It can be considered complete when
|
|||||||
all failure modes from all components are handled
|
all failure modes from all components are handled
|
||||||
and connectable to a SYSTEM level failure mode.
|
and connectable to a SYSTEM level failure mode.
|
||||||
|
|
||||||
\paragraph{Directed Acyclic Graph}. This will naturally form a DAG
|
\paragraph{Directed Acyclic Graph.} This will naturally form a DAG
|
||||||
meaning that for all SYSTEM failure modes, we will be able to trace
|
meaning that for all SYSTEM failure modes, we will be able to trace
|
||||||
back through the DAG to possible component failure mode causes.
|
back through the DAG to possible component failure mode causes.
|
||||||
If statistical models exist for the component failure modes
|
If statistical models exist for the component failure modes
|
||||||
@ -573,7 +593,7 @@ We can then treat the {\fg} as a `black box' or component in its own right.
|
|||||||
We can now look at how the {\fg} can fail.
|
We can now look at how the {\fg} can fail.
|
||||||
%
|
%
|
||||||
Many of the component failure modes will
|
Many of the component failure modes will
|
||||||
cause the same failure symptoms in the {fg} failure behaviour.
|
cause the same failure symptoms in the {\fg} failure behaviour.
|
||||||
We can collect these failures as common symptoms.
|
We can collect these failures as common symptoms.
|
||||||
%
|
%
|
||||||
When we have our set of symptoms, we can now create
|
When we have our set of symptoms, we can now create
|
||||||
@ -601,8 +621,8 @@ This ensures that all component failure modes are handled.
|
|||||||
|
|
||||||
|
|
||||||
\subsubsection{ It should be easy to integrate mechanical, electronic and software models.}
|
\subsubsection{ It should be easy to integrate mechanical, electronic and software models.}
|
||||||
Because component failure modes are considered, we have a generic enitity to model.
|
Because component failure modes are considered, we have a generic entity to model.
|
||||||
We can describe a mecanical, electrical or software component in terms of its failure modes.
|
We can describe a mechanical, electrical or software component in terms of its failure modes.
|
||||||
%
|
%
|
||||||
Because of this
|
Because of this
|
||||||
we can model and analyse integrated electro mechanical systems, controlled by computers,
|
we can model and analyse integrated electro mechanical systems, controlled by computers,
|
||||||
@ -666,7 +686,7 @@ chosing {\fg}s and working bottom-up this hierarchical trait will occur as a nat
|
|||||||
|
|
||||||
\section{Conclusion}
|
\section{Conclusion}
|
||||||
|
|
||||||
This paper provides the backgroud for the need for a new methodology for
|
This paper provides the background for the need for a new methodology for
|
||||||
static analysis that can span the mechanical electrical and software domains
|
static analysis that can span the mechanical electrical and software domains
|
||||||
using a common notation.
|
using a common notation.
|
||||||
\vspace{60pt}
|
\vspace{60pt}
|
||||||
|
@ -1,6 +1,7 @@
|
|||||||
|
|
||||||
#
|
#
|
||||||
|
#
|
||||||
|
#
|
||||||
|
|
||||||
paper: paper.tex lifecycle_modelling_paper.tex
|
paper: paper.tex lifecycle_modelling_paper.tex
|
||||||
#latex paper.tex
|
#latex paper.tex
|
||||||
|
@ -27,6 +27,7 @@ paper
|
|||||||
chapter
|
chapter
|
||||||
}
|
}
|
||||||
|
|
||||||
|
\section{discovering a `new' failure mode in a component}
|
||||||
|
|
||||||
Give general idea of how a new failure mode can be integrated into the model.
|
Give general idea of how a new failure mode can be integrated into the model.
|
||||||
|
|
||||||
@ -36,3 +37,15 @@ How it will generally be limited to small sections of th FMMD tree.
|
|||||||
|
|
||||||
|
|
||||||
Give specific example, pretend a new failure mode is discovered in a SCHOTTKY diode.
|
Give specific example, pretend a new failure mode is discovered in a SCHOTTKY diode.
|
||||||
|
|
||||||
|
Often an electronic component will have a new failure mode `discovered'
|
||||||
|
I am using as an example a diode which has an exponential relationship
|
||||||
|
with temperature and reverse leakage current. This is
|
||||||
|
a failure mode that would not be initially considered in a design.
|
||||||
|
But when combined with high value resistors could give incorrect voltage readings in some circuits.
|
||||||
|
I how the FMMD model can have this new failure mode added and what
|
||||||
|
impact it has on the FMMD data model.
|
||||||
|
|
||||||
|
\section{Discovering New Failure Mode behaviour ina {\dc}}
|
||||||
|
|
||||||
|
\section{New or additional evironmental Conditions}
|
||||||
|
@ -1,4 +1,5 @@
|
|||||||
|
|
||||||
|
|
||||||
\documentclass[a4paper,10pt]{article}
|
\documentclass[a4paper,10pt]{article}
|
||||||
\usepackage{graphicx}
|
\usepackage{graphicx}
|
||||||
\usepackage{fancyhdr}
|
\usepackage{fancyhdr}
|
||||||
@ -20,9 +21,15 @@
|
|||||||
% numbers at outer edges
|
% numbers at outer edges
|
||||||
\pagenumbering{arabic} % Arabic page numbers hereafter
|
\pagenumbering{arabic} % Arabic page numbers hereafter
|
||||||
\author{R.P.Clark}
|
\author{R.P.Clark}
|
||||||
|
<<<<<<< HEAD
|
||||||
\title{FMMD Lifecycle Modelling}
|
\title{FMMD Lifecycle Modelling}
|
||||||
\maketitle
|
\maketitle
|
||||||
\input{lifecycle_modelling}
|
\input{lifecycle_modelling}
|
||||||
|
=======
|
||||||
|
\title{Product Lifecycle Modelling with FMMD}
|
||||||
|
\maketitle
|
||||||
|
\input{lifecycle_modelling_paper}
|
||||||
|
>>>>>>> 53352f41d87e0db41a23770a5da443a9345b982e
|
||||||
|
|
||||||
\bibliographystyle{plain}
|
\bibliographystyle{plain}
|
||||||
\bibliography{../vmgbibliography,../mybib}
|
\bibliography{../vmgbibliography,../mybib}
|
||||||
|
@ -30,7 +30,9 @@ Once a hierarchy is in place, it can be converted into a fault data model.
|
|||||||
From the fault data model, automatic generation
|
From the fault data model, automatic generation
|
||||||
of FTA \cite{nasafta} (Fault Tree Analysis) and mimimal cuts sets \cite{nucfta} are possible.
|
of FTA \cite{nasafta} (Fault Tree Analysis) and mimimal cuts sets \cite{nucfta} are possible.
|
||||||
Also statistical reliability/probability of failure~on~demand \cite{en61508} and MTTF (Mean Time to Failure) calculations can be produced
|
Also statistical reliability/probability of failure~on~demand \cite{en61508} and MTTF (Mean Time to Failure) calculations can be produced
|
||||||
automatically, where component failure mode statistics are available \cite{mil1991}.
|
automatically \footnote{Where component failure mode statistics are available \cite{mil1991}}.
|
||||||
%
|
%
|
||||||
This chapter focuses on the process of building the blocks, the symptom extraction or abstraction process, that is key to creating an FMMD hierarchy.
|
This chapter focuses on the process of converting {\fgs} to {\dcs}, or building the `blocks' of the FMMD hierarchy.
|
||||||
|
We can term this stage in FMMD analysis as the `symptom extraction' process.
|
||||||
|
The symptom extraction or abstraction process, is the key process in creating an FMMD hierarchy.
|
||||||
}
|
}
|
||||||
|
@ -1,4 +1,4 @@
|
|||||||
|
\nocite{safeware}
|
||||||
\section{Overview of Symptom Extraction Process}
|
\section{Overview of Symptom Extraction Process}
|
||||||
|
|
||||||
% TO DO: separate these two:
|
% TO DO: separate these two:
|
||||||
@ -33,6 +33,13 @@ Each test case must be considered in the for the case of each applied states or
|
|||||||
environmental conditions that it may be exposed to. In this way all
|
environmental conditions that it may be exposed to. In this way all
|
||||||
failure mode behaviour due to the test case conditions will be examined.
|
failure mode behaviour due to the test case conditions will be examined.
|
||||||
|
|
||||||
|
As part of this analysis process, records must be kept
|
||||||
|
detailing each test case result along with its resultant
|
||||||
|
{\fg} failure mode.
|
||||||
|
This data will be kept in the model and can be used to
|
||||||
|
examine environmentally sourced common mode failure scenarios.
|
||||||
|
|
||||||
|
|
||||||
%%- A {\fg} may, in the case of an electronic circuit have
|
%%- A {\fg} may, in the case of an electronic circuit have
|
||||||
%%- applied states. For instance test modes, shutdown or lockout modes etc.
|
%%- applied states. For instance test modes, shutdown or lockout modes etc.
|
||||||
%%- which are inputs to the circuit.
|
%%- which are inputs to the circuit.
|
||||||
@ -109,7 +116,6 @@ for each test case.
|
|||||||
|
|
||||||
\pagebreak[1]
|
\pagebreak[1]
|
||||||
\section{A theoretical `Derived Component' example}
|
\section{A theoretical `Derived Component' example}
|
||||||
|
|
||||||
Consider a functional group $FG$ with components $C_1$, $C_2$ and $C_3$.
|
Consider a functional group $FG$ with components $C_1$, $C_2$ and $C_3$.
|
||||||
|
|
||||||
$$ FG = \{ C_1 , C_2 , C_3 \} $$
|
$$ FG = \{ C_1 , C_2 , C_3 \} $$
|
||||||
@ -178,6 +184,7 @@ This can be seen as all the failure modes that can affect the failure mode group
|
|||||||
|
|
||||||
\subsection{Analysis of the functional group failure modes}
|
\subsection{Analysis of the functional group failure modes}
|
||||||
|
|
||||||
|
\label{theoreticalsx}
|
||||||
For this example we shall consider single failure modes.
|
For this example we shall consider single failure modes.
|
||||||
%For each of the failure modes from $fm(FG)$ we shall
|
%For each of the failure modes from $fm(FG)$ we shall
|
||||||
%create a test case ($g_i$). Next each test case is examined/analysed
|
%create a test case ($g_i$). Next each test case is examined/analysed
|
||||||
@ -270,6 +277,11 @@ from base level components cannot be overlooked.
|
|||||||
The process must not allow failure modes to be ignored or forgotten (see project aims in section \ref{requirements}).
|
The process must not allow failure modes to be ignored or forgotten (see project aims in section \ref{requirements}).
|
||||||
}
|
}
|
||||||
%
|
%
|
||||||
|
This sub-system or {\dc} $DC$, with its three error modes, can now be treated as a component
|
||||||
|
with known failure modes
|
||||||
|
(although at a higher level of abstraction).
|
||||||
|
This process can be repeated using {\dcs} to build a
|
||||||
|
hierarchical fault~mode model.
|
||||||
The newly derived component $DC$ is available for use to form higher level functional groups, and we can thus
|
The newly derived component $DC$ is available for use to form higher level functional groups, and we can thus
|
||||||
consider DC as being in the set of components i.e. $DC \in \mathcal{C}$
|
consider DC as being in the set of components i.e. $DC \in \mathcal{C}$
|
||||||
|
|
||||||
@ -277,13 +289,17 @@ consider DC as being in the set of components i.e. $DC \in \mathcal{C}$
|
|||||||
|
|
||||||
\subsection{Defining the analysis process \\ as a function}
|
\subsection{Defining the analysis process \\ as a function}
|
||||||
|
|
||||||
Where $\mathcal{F}$ is the set of all sets of failure modes, and $\mathcal{DC}$
|
Where $\mathcal{FG}$ is the set of all sets of functional groups, and $\mathcal{DC}$
|
||||||
is the set of all derived components, we can define the symptom abstraction process thus:
|
is the set of all derived components, we can define the symptom abstraction process thus:
|
||||||
$$
|
$$
|
||||||
%\bowtie : SubSystemComponentFaultModes \rightarrow DerivedComponent
|
%\bowtie : SubSystemComponentFaultModes \rightarrow DerivedComponent
|
||||||
\bowtie : \mathcal{F} \rightarrow \mathcal{DC}
|
\bowtie : \mathcal{FG} \rightarrow \mathcal{DC} .
|
||||||
$$
|
$$
|
||||||
|
|
||||||
|
Given by
|
||||||
|
$ \bowtie ( FG ) = DC $
|
||||||
|
as per the example in preceeding section \ref{theoreticalsx}.
|
||||||
|
|
||||||
\paragraph{Extending $\bowtie$ to {\dcs}}
|
\paragraph{Extending $\bowtie$ to {\dcs}}
|
||||||
|
|
||||||
It is useful to further define the $\bowtie$ function, to
|
It is useful to further define the $\bowtie$ function, to
|
||||||
@ -293,21 +309,38 @@ This generalises the function $\bowtie$ and allows us to build
|
|||||||
hierarchical failure mode models.
|
hierarchical failure mode models.
|
||||||
|
|
||||||
Where a {\fg} is composed of derived components, for sake of example
|
Where a {\fg} is composed of derived components, for sake of example
|
||||||
where $DC_1, DC_2, DC_3 $ are {\dc}s and $DCFM$ is a set of failure modes thus
|
where $DC_1, DC_2, DC_3 $ are {\dc}s we could collect these into a {\fg} thus
|
||||||
$FG = \{ DC_1, DC_2, DC_3 \}$ and $DCFM = FM(FG)$.
|
$FG_{derived} = \{ DC_1, DC_2, DC_3 \}$.
|
||||||
|
|
||||||
|
$DCFM$ is a set of failure modes from the new {\fg} $FG_{derived},$
|
||||||
|
$DCFM = fm(FG_{derived})$.
|
||||||
|
|
||||||
We can apply the symptom abstraction process $\bowtie$
|
We can apply the symptom abstraction process $\bowtie$
|
||||||
to the failure mode set $DCFM$.
|
to the {\fg} comprised of derived components
|
||||||
|
because we can obtain a failure mode set,
|
||||||
|
(the failure mode set we have named $DCFM$).
|
||||||
|
|
||||||
|
Thus we can now move up another abstaction level by applying
|
||||||
|
symptom abstraction/extraction to the functional group
|
||||||
|
$FG_{derived}$ shown in equation \ref{eqn:fgderived}.
|
||||||
|
|
||||||
|
\begin{equation}
|
||||||
|
\label{eqn:fgderived}
|
||||||
|
\bowtie ( FG_{derived} ) = DC_{derived}
|
||||||
|
\end{equation}
|
||||||
|
|
||||||
|
|
||||||
The case
|
The case
|
||||||
where a {\fg} has been created from {\dcs}
|
where a {\fg} has been created from {\dcs}
|
||||||
using function `$\bowtie$' leads us to
|
using function `$\bowtie$' leads us to
|
||||||
{\dc}s at a higher level of fault abstraction.
|
{\dc}s at a higher level of failure mode abstraction.
|
||||||
|
A notation will be described in the next section
|
||||||
|
to keep track of the abstraction level of a {\dc}.
|
||||||
|
|
||||||
$$
|
%%$$
|
||||||
%\bowtie : SubSystemComponentFaultModes \rightarrow DerivedComponent
|
%\bowtie : SubSystemComponentFaultModes \rightarrow DerivedComponent
|
||||||
\bowtie : DCFM \rightarrow DC
|
%%\bowtie : FG_{derived} \rightarrow DC
|
||||||
$$
|
%%$$
|
||||||
%
|
%
|
||||||
%\begin{equation}
|
%\begin{equation}
|
||||||
% \bowtie(FG_{cfm}) = DC
|
% \bowtie(FG_{cfm}) = DC
|
||||||
@ -315,14 +348,21 @@ $$
|
|||||||
%
|
%
|
||||||
%or applying the function $fm$ to obtain the $FG_{cfm}$ set
|
%or applying the function $fm$ to obtain the $FG_{cfm}$ set
|
||||||
%
|
%
|
||||||
To put this in context, where FG is a functional group, sourced from base or derived components,
|
%%To put this in context, where FG is a functional group, sourced from base or derived components,
|
||||||
we may state the process of
|
%%we may state the process of
|
||||||
analysing the failure modes in the {\fg} and returning a {\dc} thus:
|
%%analysing the failure modes in the {\fg} and returning a {\dc} thus:
|
||||||
\begin{equation}
|
%%\begin{equation}
|
||||||
\bowtie(fm(FG)) = DC
|
%% \bowtie((FG)) = DC
|
||||||
\end{equation}
|
%%\end{equation}
|
||||||
|
|
||||||
|
|
||||||
|
In other words by analysing a functional group containing derived components
|
||||||
|
we have a new derived component as our result.
|
||||||
|
This naturally
|
||||||
|
builds a bottom-up failure mode model,
|
||||||
|
with each iteration the model becomes more abstract will eventually reach
|
||||||
|
the SYSTEM level.
|
||||||
|
|
||||||
%The $SS_{fm}$ set of fault modes can be represented as a diagram with each fault~mode of $SS$ being a contour.
|
%The $SS_{fm}$ set of fault modes can be represented as a diagram with each fault~mode of $SS$ being a contour.
|
||||||
%The derivation of $SS_{fm}$ is represented graphically using the `$\bowtie$' symbol, as in figure \ref{fig:gensubsys4}
|
%The derivation of $SS_{fm}$ is represented graphically using the `$\bowtie$' symbol, as in figure \ref{fig:gensubsys4}
|
||||||
|
|
||||||
@ -334,10 +374,6 @@ analysing the failure modes in the {\fg} and returning a {\dc} thus:
|
|||||||
% \caption{Deriving a new diagram}
|
% \caption{Deriving a new diagram}
|
||||||
|
|
||||||
|
|
||||||
This sub-system or {\dc} $DC$, with its three error modes, can now be treated as a component (although at a higher level of abstraction)
|
|
||||||
with known failure modes.
|
|
||||||
This process can be repeated using {\dcs} to build a
|
|
||||||
hierarchical fault~mode model.
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
20
test_rigs/Makefile
Normal file
20
test_rigs/Makefile
Normal file
@ -0,0 +1,20 @@
|
|||||||
|
|
||||||
|
#
|
||||||
|
|
||||||
|
|
||||||
|
paper: paper.tex test_rigs_paper.tex
|
||||||
|
#latex paper.tex
|
||||||
|
#dvipdf paper pdflatex cannot use eps ffs
|
||||||
|
pdflatex paper.tex
|
||||||
|
mv paper.pdf test_rigs.pdf
|
||||||
|
okular test_rigs.pdf
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
# Remove the need for referncing graphics in subdirectories
|
||||||
|
#
|
||||||
|
test_rigs_paper.tex: test_rigs.tex paper.tex
|
||||||
|
cat test_rigs.tex | sed 's/test_rigs\///' > test_rigs_paper.tex
|
||||||
|
|
||||||
|
bib:
|
||||||
|
bibtex paper
|
31
test_rigs/paper.tex
Normal file
31
test_rigs/paper.tex
Normal file
@ -0,0 +1,31 @@
|
|||||||
|
|
||||||
|
\documentclass[a4paper,10pt]{article}
|
||||||
|
\usepackage{graphicx}
|
||||||
|
\usepackage{fancyhdr}
|
||||||
|
\usepackage{tikz}
|
||||||
|
\usepackage{amsfonts,amsmath,amsthm}
|
||||||
|
\input{../style}
|
||||||
|
\usepackage{ifthen}
|
||||||
|
\newboolean{paper}
|
||||||
|
\setboolean{paper}{true} % boolvar=true or false
|
||||||
|
|
||||||
|
|
||||||
|
%\newtheorem{definition}{Definition:}
|
||||||
|
|
||||||
|
\begin{document}
|
||||||
|
\pagestyle{fancy}
|
||||||
|
|
||||||
|
%\outerhead{{\small\bf Statistical Basis for Current Static Analysis Methodologies}}
|
||||||
|
%\innerfoot{{\small\bf R.P. Clark } }
|
||||||
|
% numbers at outer edges
|
||||||
|
\pagenumbering{arabic} % Arabic page numbers hereafter
|
||||||
|
\author{R.P.Clark}
|
||||||
|
\title{FMMD used to assist the design of production test rigs}
|
||||||
|
\maketitle
|
||||||
|
\input{test_rigs_paper}
|
||||||
|
|
||||||
|
\bibliographystyle{plain}
|
||||||
|
\bibliography{../vmgbibliography,../mybib}
|
||||||
|
|
||||||
|
\today
|
||||||
|
\end{document}
|
90
test_rigs/test_rigs.tex
Normal file
90
test_rigs/test_rigs.tex
Normal file
@ -0,0 +1,90 @@
|
|||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
\ifthenelse {\boolean{paper}}
|
||||||
|
{
|
||||||
|
\abstract{
|
||||||
|
This paper describes how the Failure Mode Modular De-composition (FMMD) methodology
|
||||||
|
can be applied to the design of automated production test rigs
|
||||||
|
analysis.
|
||||||
|
%
|
||||||
|
Test rigs are often used as part of the production process
|
||||||
|
to ensure that the SYSTEM is not only operating
|
||||||
|
correctly but also calibrated where necessary.
|
||||||
|
%
|
||||||
|
% WHAT IS DID
|
||||||
|
Mention Chris Garret and Maikowqski theses : both directly relevant.
|
||||||
|
% WHAT I FOUND
|
||||||
|
From the FMMD data model it is possible to link
|
||||||
|
sub-systems under test to
|
||||||
|
{\dcs} determined from the FMMD process.
|
||||||
|
Armed with this knowledge
|
||||||
|
the tester can be pointed to the
|
||||||
|
likely faulty components.
|
||||||
|
% WHY YOU WOULD WANT TO READ IT
|
||||||
|
This feature of FMMD proides another tool in the safety engineers
|
||||||
|
repotiore, one that can shake out difficult to find
|
||||||
|
component failures from a high level test result failure.
|
||||||
|
}
|
||||||
|
}
|
||||||
|
{
|
||||||
|
\paragraph{Chapter overview}
|
||||||
|
This chapter describes how the % Failure Mode Modular De-composition (FMMD)
|
||||||
|
FMMD methodology
|
||||||
|
can be applied to the problems of
|
||||||
|
test rig design and construction.
|
||||||
|
%
|
||||||
|
|
||||||
|
%
|
||||||
|
Test rigs are often used as part of the production process
|
||||||
|
to ensure that the SYSTEM is not only operating
|
||||||
|
correctly but also calibrated where necessary.
|
||||||
|
%
|
||||||
|
% WHAT IS DID
|
||||||
|
Mention Chris Garret and Maikowqski theses : both directly relevant.
|
||||||
|
% WHAT I FOUND
|
||||||
|
From the FMMD data model it is possible to link
|
||||||
|
sub-systems under test to
|
||||||
|
{\dcs} determined from the FMMD process.
|
||||||
|
Armed with this knowledge
|
||||||
|
the tester can be pointed to the
|
||||||
|
likely faulty components.
|
||||||
|
% WHY YOU WOULD WANT TO READ IT
|
||||||
|
This feature of FMMD proides another tool in the safety engineers
|
||||||
|
repotiore, one that can shake out difficult to find
|
||||||
|
component failures from a high level test result failure.
|
||||||
|
}
|
||||||
|
|
||||||
|
|
||||||
|
\section{Introduction}
|
||||||
|
|
||||||
|
\ifthenelse {\boolean{paper}}
|
||||||
|
{
|
||||||
|
paper
|
||||||
|
}
|
||||||
|
{
|
||||||
|
chapter
|
||||||
|
}
|
||||||
|
|
||||||
|
\subsection{Description of a typical `test rig'}
|
||||||
|
|
||||||
|
|
||||||
|
Outline the fmmd process.
|
||||||
|
|
||||||
|
|
||||||
|
Show modules
|
||||||
|
which would be testable by a test rig
|
||||||
|
|
||||||
|
values read or logical conditions from {\dcs}
|
||||||
|
at a mid-level.
|
||||||
|
|
||||||
|
|
||||||
|
Trace a theoretical example and show how FMMD detects the
|
||||||
|
possible causes of the test rig failure.
|
||||||
|
|
||||||
|
|
||||||
|
Exlain why this would save time and money, and possibly
|
||||||
|
because testing is typically done in house
|
||||||
|
reveal any unknown failure modes of {\dcs} or even base components.
|
||||||
|
|
@ -132,9 +132,15 @@
|
|||||||
Safety critical in that it must not overheat, and that it must alarm
|
Safety critical in that it must not overheat, and that it must alarm
|
||||||
for incorrect temperature.
|
for incorrect temperature.
|
||||||
|
|
||||||
|
\chapter{Modelling and Uncovering Common Mode Failures using FMMD}
|
||||||
|
\input{common_mode/common_mode}
|
||||||
|
|
||||||
\chapter{FMMD Used as a design aide}
|
\chapter{FMMD Used as a design aide}
|
||||||
\input{fmmd_design_aide/fmmd_design_aide}
|
\input{fmmd_design_aide/fmmd_design_aide}
|
||||||
|
|
||||||
|
\chapter{FMMD used to aid the design of production test rigs}
|
||||||
|
\input{test_rigs/test_rigs}
|
||||||
|
|
||||||
\chapter{FMMD use throughout product lifecycle}
|
\chapter{FMMD use throughout product lifecycle}
|
||||||
\input{lifecycle_modelling/lifecycle_modelling}
|
\input{lifecycle_modelling/lifecycle_modelling}
|
||||||
|
|
||||||
|
Loading…
Reference in New Issue
Block a user