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@ -34,13 +34,31 @@ of its failure mode behaviour.
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\section{How FMMD Analysis can reveal design flaws w.r.t. failure behaviour }
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\section{How FMMD Analysis can reveal design flaws w.r.t. failure behaviour }
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\ifthenelse {\boolean{paper}}
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{
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\paragraph{Overview of FMMD Methodology}
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\paragraph{Overview of FMMD Methodology}
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The principle of FMMD analysis is a four stage process,
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The principle of FMMD analysis is a five stage process,
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the collection of components into {\fg}s,
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the collection of components into {\fg}s,
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which are analysed w.r.t. their failure mode behaviour,
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which are analysed w.r.t. their failure mode behaviour,
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the failure mode behaviour is then viewed from the
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the failure mode behaviour is then viewed from the
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{\fg} perspective (i.e. as a symptoms of the {\fg}),
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{\fg} perspective (i.e. as a symptoms of the {\fg}),
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common symptoms are then collected.
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common symptoms are then collected. The final stage
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is to create a {\dc} which has the symptoms of the {\fg}
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it was sourced from, as its failure modes.
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}
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\paragraph{Overview of FMMD Methodology}
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To re-cap from chapter \ref{symptomex},
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the principle of FMMD analysis is a five stage process,
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the collection of components into {\fg}s,
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which are analysed w.r.t. their failure mode behaviour,
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the failure mode behaviour is then viewed from the
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{\fg} perspective (i.e. as a symptoms of the {\fg}),
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common symptoms are then collected. The final stage
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is to create a {\dc} which has the symptoms of the {\fg}
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it was sourced from, as its failure modes.
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{
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%
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%
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%From the failure mode behaviour of the {\fg} common symptoms are collected.
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%From the failure mode behaviour of the {\fg} common symptoms are collected.
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@ -55,10 +73,11 @@ are the symptoms of the {\fg} we derived it from.
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\paragraph{detectable and undetectable failure modes}
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\paragraph{detectable and undetectable failure modes}
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The symptoms will be detectable (like a value of of range)
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The symptoms will be detectable (like a value of of range)
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or undetectable (like a logic state or value being incorrect).
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or undetectable (like a logic state or value being incorrect).
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The `undetectable' failure modes are the most worrying for the safety critical designer.
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The `undetectable' failure modes undertsandably, are the most worrying for the safety critical designer.
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EN61058, the statistically based European Norm, using ratios
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EN61058, the statistically based European Norm, using ratios
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of detected and undetected system failure modes to
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of detected and undetected system failure modes to
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classify the safety level \cite{EN61508}.
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classify the sytems safety levels and describes sub-clasifications
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for detected and undetected failure modes \cite{EN61508}.
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%It is these that are, generally the ones that stand out as single
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%It is these that are, generally the ones that stand out as single
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%failure modes.
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%failure modes.
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@ -81,7 +100,7 @@ another failure mode becoming active, or an environmental
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condition changing (for instance temperature). Some
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condition changing (for instance temperature). Some
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component failure modes may lead to dormant failure modes.
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component failure modes may lead to dormant failure modes.
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By examining test cases from a functional group against all
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By examining test cases from a functional group against all
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input conditions and germane environmental conditions
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operational states and germane environmental conditions
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we can determine all the failure modes of the {\fg}.
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we can determine all the failure modes of the {\fg}.
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\subsection{Iterative Design Example}
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\subsection{Iterative Design Example}
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@ -100,13 +119,14 @@ paper
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{
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{
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chapter
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chapter
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}
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}
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describes a milli-volt amplifier (see R18 in figure \ref{fig:mv1}), with an inbuilt safety\footnote{The `safety resistor' also acts
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describes a milli-volt amplifier (see figure \ref{fig:mv1}), with an inbuilt safety\footnote{The `safety resistor' also acts
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as a potential divider to provide a mill-volt offset. An offset is often required to allow for negative readings form the
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as a potential divider to provide a mill-volt offset. An offset is often required to allow for negative readings from the
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milli-volt source.}
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milli-volt source.}
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resistor. The circuit is analysed and it is found that all but one component failure modes
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resistor (R18). The circuit is analysed and it is found that all but one component failure modes
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are detectable.
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are detectable.
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We then design a circuit to test for the `undetectable' failure mode
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We then design a circuit to test for the `undetectable' failure modes
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and analyse this with FMMD.
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and analyse this with FMMD.
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The test circuit addition can now be represented by a {\dc}.
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With both {\dcs} we then use them to form a {\fg} which we can call our `self testing milli-volt amplifier'.
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With both {\dcs} we then use them to form a {\fg} which we can call our `self testing milli-volt amplifier'.
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We then analsye the {\fg} and the resultant {\dc} failure modes/symptoms are discussed.
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We then analsye the {\fg} and the resultant {\dc} failure modes/symptoms are discussed.
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\section{An example: A Millivolt Amplifier}
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\section{An example: A Millivolt Amplifier}
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@ -213,7 +233,7 @@ To take an example from a K type thermocouple, the offset of 1.86mV
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%from the potential divider represents amplified to
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%from the potential divider represents amplified to
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would represent $\approx \; 46\,^{\circ}{\rm C}$ \cite{eurothermtables} \cite{aoe}.
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would represent $\approx \; 46\,^{\circ}{\rm C}$ \cite{eurothermtables} \cite{aoe}.
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\clearpage
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%\clearpage
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\subsection{Undetected Failure Mode: Incorrect Reading}
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\subsection{Undetected Failure Mode: Incorrect Reading}
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Although statistically, this failure is unlikely (get stats for R short FIT etc from pt100 doc)
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Although statistically, this failure is unlikely (get stats for R short FIT etc from pt100 doc)
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@ -400,7 +420,7 @@ group w.r.t the failure modes in the two derived compoennts.
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\begin{figure}[h]
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\begin{figure}[h]
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\centering
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\centering
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\includegraphics[width=300pt,bb=0 0 698 631,keepaspectratio=true]{./testable_mvamp.jpg}
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\includegraphics[width=300pt,bb=0 0 698 631,keepaspectratio=true]{./fmmd_design_aide/testable_mvamp.jpg}
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% testable_mvamp.jpg: 698x631 pixel, 72dpi, 24.62x22.26 cm, bb=0 0 698 631
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% testable_mvamp.jpg: 698x631 pixel, 72dpi, 24.62x22.26 cm, bb=0 0 698 631
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\caption{Testable milli-volt amplifier}
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\caption{Testable milli-volt amplifier}
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\label{fig:testable_mvamp}
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\label{fig:testable_mvamp}
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