tackling fmmdset
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@ -15,3 +15,7 @@ paper: paper.tex fmmdset_p.tex
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#
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fmmdset_p.tex: fmmdset.tex
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cat fmmdset.tex | sed 's/fmmdset\///' > fmmdset_p.tex
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bib:
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bibtex paper
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@ -7,8 +7,10 @@
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\begin{abstract}
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This paper describes a process for analysing safety critical systems, to formally prove how safe the
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designs and built -in safety measures are. It provides
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the rigourous method for creating a fault effects model of a system from the bottom up using part level fault modes.
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From the model fault trees,
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the rigourous method for creating a fault effects model of a system from the bottom up using base~component level fault modes.
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Using symptom extraction, and taking functional~groups of components, a fault behaviour
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hierarchy is built, forming a fault model tree.
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From the fault model trees,
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modular re-usable sections of safety critical systems,
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and accurate, statistical estimation for fault frequency can be derived automatically.
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It provides the means to trace the causes of dangerous detected and dangerous undetected faults.
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@ -29,10 +31,11 @@ the assessment of safety critical designs, aiding in identifying detected and un
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\footnote{Undetectable faults
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are faults which may occur but are not self~detected, or are impossible to detect by the system}.
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Formal methods are just begining to be specified in some safety standards.\footnote{Formal methods
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such as the Z notation appear as `highly recommended' techniques in the EN61508 standard, but
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such as the Z notation appear as `highly recommended' techniques in the EN61508 standard\cite{en61508}, but
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apply only to software currently.} However, some standards are now implying the handling of
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simultaneous faults which complicates the scenario based approvals that are
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currently used\footnote{Standard EN298:2003 strongly implies that double simultaneeous failures must be handled.}.
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currently used\footnote{Standard EN298:2003 demands that double simultaneous failures must be handled, in the case of
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a single dangerous fault being detected.}.
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% Some safety critical system assemesment criteria
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%are statistical, and require a target failure rate per hour of operation be met \cite{EN61508}.
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@ -43,7 +46,7 @@ There are two main philosophies in assessing safety critical systems.
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One is to specify an acceptable level of dangerous faults per hour of operation\footnote{The probability of failure per hour (PFH)
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is measured in failures per 1e-9 seconds}.
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This is a statistical approach. This is the approach taken by the European safety reliability
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standard EN61508 commonly referred to as the Safety Integrity Level (SIL)
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standard EN61508\cite{en61508} commonly referred to as the Safety Integrity Level (SIL)
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standard.
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The second is to specify
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that any single or double part faults cannot lead to a dangerous fault in the system under consideration.
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@ -52,7 +55,7 @@ This entails tracing the effects of all part failure modes
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%For instance, during WWII after operational research teams had analysed data it was determined that
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% an aircraft engine that can, through one part failure cause a catastrophic failure is an unacceptable design.\cite{boffin} .
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Both of these methods require a complete fault analysis tree.
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Both of these methods require a complete fault behaviour model.
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The statistical method
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requires additional Mean Time To Failure (MTTF) data for all part failure modes.
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@ -63,7 +66,7 @@ of system design can be modelled once, and re-used.
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%formally prove safety critical
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%hardware designs.
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The FMMD method creates a hierarchy from
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part~fault~mode level up to system level.
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base~component fault~mode level up to system level.
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%It does this using
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%well defined stages, and processes.
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%It allows re-use of analysed modules DOH DOH DOH
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@ -72,7 +75,7 @@ part~fault~mode level up to system level.
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%of faults occurring are
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When a design has been analysed using this method, fault~trees may be traversed, and statistical likelihoods of failure
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and dangerous~faults can be determined from traversing the fault tree down to the MTTFs of individual parts.
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FMMD has a common notation for modelling mechanical, electronic and software designs and supports their integration.
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%Starting with individual part failure modes, to collections of %parts (modules)
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%and then to module level fault modes.
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@ -86,23 +89,25 @@ The main idea of the methodology is to build a hierarchy of fault modes from the
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level up to highest system levels.
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The first stage is to choose
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parts that interact and naturally form {\em functional groups}. {Functional groups} are thus collections of base parts.
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components that interact and naturally form {\em functional groups}. {Functional groups} are thus collections of base parts.
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%These parts all have associated fault modes. A module is a set fault~modes.
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From the point of view of fault analysis, we are not interested in the parts themselves, but in the ways in which they can fail.
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From the point of view of fault analysis, we are not interested in the components themselves, but in the ways in which they can fail.
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For this study a functional group will mean a collection of components.
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In order to determine the symptoms or failure modes of a {\em functional group}
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we need to consider all failure modes of its parts.
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we need to consider all failure modes of its components.
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By analysing the fault behaviour of a `functional group' with respect these failure modes
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we can derive a new set of possible failure modes.
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%
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This new set of faults is the set of derived faults from the module level and is thus at a higher level of
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fault~mode abstraction. Thus we can say that the module as a whole entity can fail in a number of well defined ways.
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This new set of faults is the set of derived faults from the perspective of the functional~group, and is thus at a higher level of
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fault~mode abstraction. Thus we can say that the functional~group as an entity, can fail in a number of well defined ways.
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In other words we have taken a functional group, and analysed how it can fail according to the failure modes of its parts.
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The ways in which the module can fail now becomes a new set of fault modes, the fault~modes
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being derived from the functional~group. We can now create a new `derived~component' which has
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These new failure~modes are derived failure modes.
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%The ways in which the module can fail now becomes a new set of fault modes, the fault~modes
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%being derived from the functional~group.
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We can now create a new `derived~component' which has
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the failure symptoms of the functional~group as its set of failure modes.
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This new derived~component is at a higher failure mode abstraction
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level than the base components.
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@ -118,6 +123,8 @@ Applying the same process with derived components we can bring derived component
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together to form functional groups and create new derived components
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at a higher abstraction level.
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This analysis and symptom collection process is described in detail in the Symptom extraction chapter.
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\subsubsection { Definitions }
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\begin{itemize}
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@ -169,8 +176,9 @@ We can apply symptom abstraction to a functional group to find
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a set of derived failure modes. We are interested in the failure modes
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of all the components in the functional group. An analysis process
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defined by the symbol `$\bowtie$' is applied to the functional~group.
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Using $\alpha$ to symbolise the fault abstraction level, we can state:
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$$ \bowtie(FG^N) \rightarrow C^{N+1} $$
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$$ \bowtie(FG^{\alpha}) \rightarrow C^{{\alpha}+1} $$
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The $\bowtie$ function processes each member (component) of the set $FG$ and
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extracts all the component failure modes, which are used by the analyst to
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@ -206,12 +214,12 @@ By way of exqample applying ${FM}$ to obtain the failure modes $f_N$
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The analyst now considers failure modes $f_{1..5}$ in the context of the functional group.
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The result of this process will be a set of derived failure modes.
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Let these be $ \{ f_6, f_7, f_8 \} $.
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Let these be $ \{ s_6, s_7, s_8 \} $.
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We can now create a derived component $C^1_1$ with this set of failure modes.
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Thus:
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$$ {FM}(C^1_1) = \{ f_6, f_7, f_8 \} $$
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$$ {FM}(C^1_1) = \{ s_6, s_7, s_8 \} $$
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We can represent this analysis process in a diagram see figure \ref{fig:onestage}
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@ -249,10 +257,10 @@ We can represent this analysis process in a diagram see figure \ref{fig:onestage
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Figure \ref{fig:fmmdh} shows a hierarchy of failure mode de-composition.
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It can be seen that the derived fault~mode sets are higher level abstractions of the fault behaviour of the modules.
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We can take this one stage further by combining the derived component $C^{1}_{N}$ sets to form functional~groups. These
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$FG^2_{N}$ functional~groups can be used to create $C^3_{N}$ derived components and so on.
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We can take this one stage further by combining the derived component $C^{1}_{{N}}$ sets to form functional~groups. These
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$FG^2_{N}$ functional~groups can be used to create $C^3_{{N}}$ derived components and so on.
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At the top of the hierarchy, there will be one final (where $t$ is the
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top level) component $C^{t}_{N}$ and {\em its fault modes, are the failure modes of the SYSTEM}. The causes for these
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top level) component $C^{t}_{{N}}$ and {\em its fault modes, are the failure modes of the SYSTEM}. The causes for these
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system level fault~modes will be traceable down to part fault modes, traversing the tree
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through the lower level functional groups and components.
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each SYSTEM level fault may have a number of paths through the
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@ -268,7 +276,11 @@ real time control systems often have a small number of major reportable faults (
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even though they may have accompanying diagnostic data.
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The hierarchy is of the form of a directed acyclic graph. It is permissible, for instance, to
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The FMMD hierarchy is of the form of a directed acyclic graph.
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Each stage of analysis builds the acyclic graph by adding to the top of the tree, leaving the previous work
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unchanged, very much in the way that the source code control system git\cite{git}
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manages source code trees.
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Because of this, it is permissible, for instance, to
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create a functional group from components at different levels of failure mode abstraction.
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\cite{sem}
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@ -291,7 +303,7 @@ create a functional group from components at different levels of failure mode ab
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\section {Modelling considerations}
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\subsection{ Proof of number of part~failure \\ modes preserved in hierarchy build}
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\subsection{ Proof of number of component~failure \\ modes preserved in hierarchy build}
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Here we need to prove that if there is an abstract fault, then as it goes higher in the tree, it can only collect MORE not less
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actual part~failure modes. This is obvious but needs a proof.
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@ -469,7 +481,7 @@ because it must cover all component failure modes.
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Having a fault causation tree, could be used for PCB board fault finding (from the fault codes that are reported
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by the equipment). This could be used in conjunction with a database to provide
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Production oriented FMEA\footnote{The term FMEA applied to production, is a statistical process of
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Production oriented FMEA\footnote{The term FMEA applied to production\cite{bfmea}, is a statistical process of
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determining the probability of the fault occurring and multiplying that by the costs incurred from the fault.
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This quickly becomes a priority to-do list with the most costly faults at the top}
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@ -26,7 +26,7 @@
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\input{fmmdset_p}
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\bibliographystyle{plain}
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\bibliography{vmgbibliography,mybib}
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\bibliography{../vmgbibliography,../mybib}
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\begin{verbatim}
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$Id: paper.tex,v 1.1 2009/06/05 18:35:31 robin Exp $
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\input{logic_diagram_paper}
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\bibliographystyle{plain}
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\bibliography{vmgbibliography,mybib}
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\bibliography{../mybib,../vmgbibliography}
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\begin{verbatim}
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$Id: paper.tex,v 1.4 2009/11/28 20:05:52 robin Exp $
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mybib.bib
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mybib.bib
@ -29,6 +29,22 @@
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}
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@BOOK{git,
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AUTHOR = "Jon Loeliger",
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TITLE = "Version Control with Git ISBN:978-0-596-52012-0",
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PUBLISHER = "O'Reilly Media",
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YEAR = "2009"
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}
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@BOOK{bfmea,
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AUTHOR = "Robin E McDermot et all",
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TITLE = "The Basics of FMEA ISBN: 0-527-76320-9",
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PUBLISHER = "Productivity",
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YEAR = "1996"
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}
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@BOOK{mil1991,
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AUTHOR = "United~States~DOD",
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TITLE = "Reliability Prediction of Electronic Equipment",
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