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@ -16,33 +16,42 @@ of its failure mode behaviour.
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{
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{
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\section{Introduction}
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\section{Introduction}
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This chapter
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This chapter
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describes how the FMMD methodology can be used to refine
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describes how the FMMD methodology can be used to examine
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safety critical designs and identify undetectable faults.
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safety critical designs and identify undetectable faults.
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Used in this way, its is a design aide, giving the user
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Used in this way, its is a design aide, giving the user
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the possibility to model a system from the perspective
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the possibility to refine/correct a {\dc} from the perspective
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of its failure mode behaviour.
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of its failure mode behaviour.
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}
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}
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\section{How FMMD Analysis can reveal design flaws in failure mode detection }
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\section{How FMMD Analysis can reveal design flaws in failure mode detection }
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A feature of FMMD analysis is symptom collection. Common symptoms are collected
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A feature of FMMD analysis is the collection of components
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after analysis, and this means that the failure modes of the {\fg}
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into a {\fg}, which is then analysed w.r.t. its failure mode behaviour.
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are examined. The symptoms will be detectable (like a value of of range)
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symptom collection.
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From the failure mode behaviour of the {\fg} common symptoms are collected.
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These common symptoms are in effect the failure mode behaviour of
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the {\fg} viewed as a single entity, or a `black box' component.
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From the analysis of the {\fg} we can created a {\dc}, where the failure modes
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are the symptoms of the {\fg} we derived it from.
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The symptoms will be detectable (like a value of of range)
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or undetectable (like a logic state or value being incorrect).
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or undetectable (like a logic state or value being incorrect).
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The `undetectable' failure modes are the most worrying for the safety critical designer.
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The `undetectable' failure modes are the most worrying for the safety critical designer.
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It is these that are, generally the ones that stand out as single
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%It is these that are, generally the ones that stand out as single
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failure modes. For instance, out of range values, we know we can cope with; they
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%failure modes.
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For instance, out of range values, we know we can cope with; they
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are an obvious error condition that will be detected by any modules
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are an obvious error condition that will be detected by any modules
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using the {\fg}.
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using the {\dc}. An undetecable failure mode will introduce
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i
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errors into a SYSTEM.
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\subsection{iterative design}
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\subsection{Iterative Design}
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By applying FMMD analysis to a {\fg} we can determine which failure
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By applying FMMD analysis to a {\fg} we can determine which failure
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modes are detectable, and which are undetectable.
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modes of a {\dc} are detectable, and which are undetectable.
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We can then either modifiy the circuit and iteratively
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We can then either modify the circuit and iteratively
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apply FMMD to the design again, or we could add another {\fg}
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apply FMMD to the design again, or we could add another {\fg}
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that specifically tests for the undetectable conditions.
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that specifically tests for the undetectable conditions.
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@ -54,25 +63,79 @@ paper
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{
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{
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chapter
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chapter
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}
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}
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describes a milli-volt amplifier, with an inbuilt safety\footnote{The `safety resistor also acts as a potential divider to provide a mill-volt offset}
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describes a milli-volt amplifier (see R18 in figure \ref{fig:mv1}), with an inbuilt safety\footnote{The `safety resistor' also acts
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as a potential divider to provide a mill-volt offset. An offset is often required to allow for negative readings form the
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milli-volt source being read}
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resistor. The circuit is analysed and it is found that all but one component failure modes
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resistor. The circuit is analysed and it is found that all but one component failure modes
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are detectable.
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are detectable.
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We then design a circuit to test for the `undetectable' failure mode
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We then design a circuit to test for the `undetectable' failure mode
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and analyse this with FMMD.
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and analyse this with FMMD.
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With both {\dcs} we then use them to form a {\fg} which we can call our `self testing milli-volt amplifier'.
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With both {\dcs} we then use them to form a {\fg} which we can call our `self testing milli-volt amplifier'.
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We then analsye the {\fg} and the resultant {\dc} failure modes descussed.
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We then analsye the {\fg} and the resultant {\dc} failure modes are discussed.
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\section{An example: A Millivolt Amplifier}
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\section{An example: A Millivolt Amplifier}
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\begin{figure}[h]
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\begin{figure}[h]
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\centering
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\centering
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\includegraphics[width=200pt,bb=0 0 678 690,keepaspectratio=true]{./mv_opamp_circuit.png}
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\includegraphics[width=200pt,bb=0 0 678 690,keepaspectratio=true]{./mv_opamp_circuit.png}
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% mv_opamp_circuit.png: 678x690 pixel, 72dpi, 23.92x24.34 cm, bb=0 0 678 690
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% mv_opamp_circuit.png: 678x690 pixel, 72dpi, 23.92x24.34 cm, bb=0 0 678 690
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\caption{Milli-Volt Amplifier with Offset}
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\caption{Milli-Volt Amplifier with Safety/Offset Resistor}
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\label{fig:mvamp}
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\label{fig:mv1}
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\end{figure}
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\end{figure}
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\subsection{Brief Circuit Description}
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This circuit amplifies a milli-volt input by a gain of $\approx$ 184 ($\frac{150E3}{820}+1$).
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An offset is applied to the input by R18 and R22 forming a potential divider
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of $\frac{820}{2.2E6+820}$. Will 5V applied as Vcc this gives an input offset of 1.86mV.
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So the amplified offset is $\approx 342mV$. We can determine the output of the amplifier
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by subtracting this amount from the reading. We can also define an acceptable
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range for the readings. This would depend on the milli-volt source, and also on the
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detectability of the error volatges.
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EXPAND
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\section{FMMD Analysis}
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\section{FMMD Analysis}
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\begin{table}[h+]
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\caption{Milli Volt Amplifier // Single Fault FMMD} % title of Table
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\centering % used for centering table
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\begin{tabular}{||l|c|c|l|l||}
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\hline \hline
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\textbf{Test} & \textbf{Failure } & \textbf{Symptom } & \textbf{MTTF} \\
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\textbf{Case} & \textbf{mode} & \textbf{ } & \textbf{per $10^9$ hours of operation} \\
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% R & wire & res + & res - & description
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\hline
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\hline
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TC:1 $R18$ SHORT & Amp plus input high & Out of range & 1.38 \\ \hline
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TC:2 $R18$ OPEN & No Offset Voltage & Low reading & 12.42\\ \hline
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\hline
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TC:3 $R22$ SHORT & No offset voltage & Low reading & 1.38 \\ \hline
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TC:4 $R22$ OPEN & Amp plus high input & Out of Range & 1.38 \\ \hline
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\hline
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TC:5 $R26$ SHORT & No gain from amp & Out of Range & 1.38 \\
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TC:6 $R26$ OPEN & Very high amp gain & Out of Range & 12.42 \\ \hline
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\hline
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TC:5 $R30$ SHORT & Very high amp gain & Out of range & 1.38 \\
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TC:6 $R30$ OPEN & No gain from amp & Out of Range & 12.42 \\ \hline
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\hline
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TC:7 $OP\_AMP$ LATCH UP & high amp output & Out of range & 1.38 \\
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TC:8 $OP\_AMP$ LATCH DOWN & low amp output & Out of Range & 12.42 \\ \hline
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\end{tabular}
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\label{tab:fmmdaide1}
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\end{table}
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The table \ref{tab:fmmdaide1} shows two possible causes for an undetectable
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error, that of a low reading due to the loss of the offset millivolt signal.
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Typically this type of circuit would be used to read a thermocouple
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and this erro symptom, "LOW READING" would mean our plant could
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beleive that the temperature reading is lower than it actually is.
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To take an example from a K type thermocouple, the offset of 1.86mV
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from the potential divider represents about 46oC.
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\subsection{Undetected Failure Mode: Incorrect Reading}
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\subsection{Undetected Failure Mode: Incorrect Reading}
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Although statistically, this failure is unlikely (get stats for R short FIT etc from pt100 doc)
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Although statistically, this failure is unlikely (get stats for R short FIT etc from pt100 doc)
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