..... midnight oil...

This commit is contained in:
Robin Clark 2011-02-08 23:07:30 +00:00
parent e15c2ef6d5
commit 130052d733
2 changed files with 37 additions and 10 deletions

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@ -468,7 +468,9 @@ give the following failures in ${10}^6$ hours:
While MIL-HDBK-217F gives MTTF for a wide range of common components, While MIL-HDBK-217F gives MTTF for a wide range of common components,
it does not specify how the components will fail (in this case OPEN or SHORT). {Some standards, notably EN298 only consider resistors failing in OPEN mode}. it does not specify how the components will fail (in this case OPEN or SHORT). {Some standards, notably EN298 only consider resistors failing in OPEN mode}.
FMD-97 gives 27\% OPEN and 3\% SHORTED, for resistors under certain electrical and environmental stresses. This example %FMD-97 gives 27\% OPEN and 3\% SHORTED, for resistors under certain electrical and environmental stresses.
% FMD-91 gives parameter change as a third failure mode, luvvverly 08FEB2011
This example
compromises and uses a 90:10 ratio, for resistor failure. compromises and uses a 90:10 ratio, for resistor failure.
Thus for this example resistors are expected to fail OPEN in 90\% of cases and SHORTED Thus for this example resistors are expected to fail OPEN in 90\% of cases and SHORTED
in the other 10\%. in the other 10\%.

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@ -292,18 +292,41 @@ assigned a probability $\beta$ factor by the design engineer. The use of a $\be
is often justified using Bayes theorem \cite{probstat}. is often justified using Bayes theorem \cite{probstat}.
%Also, it can miss combinations of failure modes that will cause SYSTEM level errors. %Also, it can miss combinations of failure modes that will cause SYSTEM level errors.
% %
\paragraph{FMECA `t' Value}
The time that a system will be operating for, or the working life time of the product is
represented by the variable $t$. for probability of failure on demand studies,
this can be the number of operating cycles or demands expected.
\paragraph{Severity `s' value}
Component failure modes can cause failures that have levels of severity or seriousness.
Typical classifications are as follows:~\cite{FMD-91}
\begin{itemize}
\item Category I - Catastrophic
\item Category II - Critical
\item Category III - Marginal
\item Category IV - Minor.
\end{itemize}
Thus a component, because it may fail in different ways, may cause
different severity SYSTEM level errors on failing.
%I AM TOO TIRED
%this is fucking torture
\paragraph{Results of FMECA} \paragraph{Results of FMECA}
The results of FMECA are similar to FMEA, in that component errors are The results of FMECA are similar to FMEA, in that component errors are
listed according to importance, based on listed according to importance, based on
probability of occurrence and criticallity. probability of occurrence and criticallity.
% to prevent the SYSTEM fault of given criticallity. % to prevent the SYSTEM fault of given criticallity.
Again this essentially produces a prioritised `to~do~list' Again this essentially produces a prioritised `to~do~list'
sorted by severity and liklihood. sorted by severity and likelihood.
Each component failure mode has a criticallity number $C_m$, (where t is the operating time or product life time in hours), which can be calculated thus: A criticality number $C_m$,
%(where t is the operating time or product life time in hours),
which can be calculated for a given component failure mode $cfm$ for a given severity
$s$ thus:
\begin{equation} \begin{equation}
C_m = \beta \alpha {\lambda}_p t C_m(s) = cfm_{\beta} cfm_{\alpha} cfm_{{\lambda}_p} cfm_t \; where \; cfm\rightarrow severity = s \;.
\end{equation} \end{equation}
%%-WIKI- Failure mode, effects, and criticality analysis (FMECA) is an extension of failure mode and effects analysis (FMEA). %%-WIKI- Failure mode, effects, and criticality analysis (FMECA) is an extension of failure mode and effects analysis (FMEA).
@ -314,20 +337,22 @@ Each component failure mode has a criticallity number $C_m$, (where t is the ope
%%-WIKI- FMECA tends to be preferred over FMEA in space and North Atlantic Treaty Organization (NATO) military applications, %%-WIKI- FMECA tends to be preferred over FMEA in space and North Atlantic Treaty Organization (NATO) military applications,
%%-WIKI- while various forms of FMEA predominate in other industries. %%-WIKI- while various forms of FMEA predominate in other industries.
A second result, representing the overall reliability and safety of the product $P$, A second result, representing the overall reliability and safety of a component or item\cite{FMD-91}[2-17] $C$,
, termed a criticallity number $C_r$ termed a criticallity number $C_r$ for the component.
(where we can consider $P$ to be a flat set of component failure modes We can consider $C$ to be a flat set of component failure modes, using $cfm$ as a variable to represent them.
which we can use the variable $c_f$ to represent
% where $f \in F$) % where $f \in F$)
can calculated thus The $C_r$ value, for a given serverity $s$ is calculated thus
\begin{equation} \begin{equation}
C_r = \sum_{c_f \in P} {\beta \alpha {\lambda}_p t} c_f C_r(s) = \sum_{cfm \in C} cfm_{\beta} cfm_{\alpha} cfm_{{\lambda}_p} cfm_t \; where \; cfm\rightarrow severity = s \;.
\end{equation} \end{equation}
\subsubsection{ FMECA weaknesses } \subsubsection{ FMECA weaknesses }
\begin{itemize} \begin{itemize}
\item Possibility to miss the effects of failure modes at SYSTEM level. \item Possibility to miss the effects of failure modes at SYSTEM level.
\item Component failure modes are tied to one SYSTEM level error.
\item The $\beta$ factor is based on heuristics and does not reflect any rigourous calculations. \item The $\beta$ factor is based on heuristics and does not reflect any rigourous calculations.
\item The $\alpha$ factor is based on heuristics or general data, and may not to specific to the environmental or operational conditions \item The $\alpha$ factor is based on heuristics or general data, and may not to specific to the environmental or operational conditions
under which the equipment is operating. under which the equipment is operating.